Article(id=1309475241978585088, tenantId=1146029695717560320, journalId=1189873562199433220, issueId=1309475230712685474, articleNumber=null, orderNo=null, doi=10.19710/J.cnki.1003-8817.20250304, pmid=null, cstr=null, oa=null, hot=null, price=null, onlineType=0, articleFormat=0, articleType=null, articleTypeStr=null, receivedDate=null, receivedDateStr=null, revisedDate=null, revisedDateStr=null, acceptedDate=null, acceptedDateStr=null, onlineDate=1790132826560, onlineDateStr=2026-09-23, pubDate=1773936000000, pubDateStr=2026-03-20, doiRegisterDate=null, doiRegisterDateStr=null, onlineIssueDate=1790132826560, onlineIssueDateStr=2026-09-23, onlineJustAcceptDate=null, onlineJustAcceptDateStr=null, onlineFirstDate=null, onlineFirstDateStr=null, sourceXml=null, magXml=null, createTime=1790132826560, creator=13701087609, updateTime=1790132826560, updator=13701087609, issue=Issue{id=1309475230712685474, tenantId=1146029695717560320, journalId=1189873562199433220, year='2026', volume='', issue='3', pageStart='1', pageEnd='72', issueExtLink='null', onlineDate='null', pubDate='1773936000000', pubDateStr='2026-03-20', beforeIssueId=null, nextIssueId=null, price=null, status=1, issueComplete=1, articleOrder=1, issueType=-1, specialIssue=0, createTime=1790132823875, creator='13701087609', updateTime=1790133020391, updator='13701087609', preIssue=null, nextIssue=null, articleTotal=null, ext={EN=IssueExt(id=1309476055044423710, tenantId=1146029695717560320, journalId=1189873562199433220, issueId=1309475230712685474, language=EN, specialIssueTitle=, coverIllustrator=null, specialIssueEditor=, specialIssueAbout=), CN=IssueExt(id=1309476055044423711, tenantId=1146029695717560320, journalId=1189873562199433220, issueId=1309475230712685474, language=CN, specialIssueTitle=, coverIllustrator=null, specialIssueEditor=, specialIssueAbout=)}, issueFiles=null, downloadFileDto=null}, startPage=18, endPage=24, ext={EN=ArticleExt(id=1309475242137968641, articleId=1309475241978585088, tenantId=1146029695717560320, journalId=1189873562199433220, language=EN, title=Aluminum Alloy Door Structural CAE Analysis Based on Forming Uneven Sheet Thickness, columnId=null, journalTitle=Automobile Technology & Material, columnName=null, runingTitle=null, highlight=null, articleAbstract=

Traditional CAE modeling of door structures typically employs uniform wall thickness properties, failing to account for thickness variations after sheet metal forming. Therefore, it is of practical significance to develop a structural CAE model that incorporates the non-uniform wall thickness resulting from the forming process of door inner and outer panels. This paper investigates a method for constructing a structural CAE model of aluminum alloy door panels with non-uniform thickness based on forming analysis. In this model, the wall thickness properties of the inner and outer panels are assigned the non-uniform thickness values obtained from formability CAE analysis. A comparative analysis is conducted between the calculated stiffness and experimental stiffness of the aluminum alloy door panels using both uniform and non-uniform wall thickness CAE models. The results show that, compared to the uniform thickness CAE model, the structural CAE model based on forming-induced non-uniform thickness significantly improves the accuracy of door stiffness predictions. Specifically, the accuracy of torsional stiffness calculations at the upper corner point increases by 10.6%, at the lower corner point by 6.3%, at the outer waistline by 5.2%, at the inner waistline by 5.5%, at the upper mounting point of the window regulator by 7.7%, and at the lower mounting point of the window regulator by 7.5%.

, authors=Yungang Liu1, Yingdong Li1, Baocheng Zhou1, Li Li1, Xueyun Li2, Zhiqiang Xu1, authorsList=Yungang Liu, Yingdong Li, Baocheng Zhou, Li Li, Xueyun Li, Zhiqiang Xu, authorCompany=null, correspAuthors=null, authorNote=null, correspAuthorsNote=null, copyrightStatement=null, copyrightOwner=null, extLink=null, articleAbsUrl=null, sourceXml=null, magXml=null, pdfUrl=null, pdf=null, pdfFileSize=null, pdfExtLink=null, richHtmlUrl=null, mobilePdfUrl=null, reviewReport=null, pdfFirstPage=null, abstractGraph=null, abstractGraphContent=null, abstractVideo=null, citation=null, cebUrl=null, magXmlContent=null, mapNumber=null, fund=null), CN=ArticleExt(id=1309475242389626882, articleId=1309475241978585088, tenantId=1146029695717560320, journalId=1189873562199433220, language=CN, title=基于成形非均匀壁厚的铝合金车门结构CAE分析, columnId=1190284220841955836, journalTitle=汽车工艺与材料, columnName=生产现场, runingTitle=null, highlight=null, articleAbstract=

传统车门结构CAE建模采用等壁厚属性,未考虑板料成形后的壁厚变化,故建立车门内外板成形非均匀壁厚的结构CAE模型具有现实意义。研究了铝合金车门内外板成形非均匀壁厚的结构CAE模型构建方法,将结构CAE模型内外板壁厚属性赋予成形性CAE分析的非均匀壁厚数值,开展铝合金车门内外板等壁厚、非均匀壁厚CAE模型计算刚度与试验刚度的对比分析。基于成形非均匀壁厚的铝合金车门结构CAE分析模型与等壁厚CAE分析模型相比,车门刚度CAE计算结果精度明显提升,车门上角点、下角点扭转刚度计算结果精度分别提升10.6%、6.3%,车门外腰线、内腰线刚度计算结果精度分别提升5.2%、5.5%,车门玻璃升降器上安装点、下安装点刚度计算结果精度分别提升7.7%、7.5%。

, authors=刘云刚1, 李英东1, 周保成1, 李利1, 李学云2, 徐志强1, authorsList=刘云刚, 李英东, 周保成, 李利, 李学云, 徐志强, authorCompany=null, correspAuthors=null, authorNote=

刘云刚(1989—),男,高级工程师,硕士学位,研究方向为车身轻量化设计及仿真优化。

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刘云刚(1989—),男,高级工程师,硕士学位,研究方向为车身轻量化设计及仿真优化。

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刘云刚(1989—),男,高级工程师,硕士学位,研究方向为车身轻量化设计及仿真优化。

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基于成形非均匀壁厚的铝合金车门结构CAE分析
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刘云刚 1 , 李英东 1 , 周保成 1 , 李利 1 , 李学云 2 , 徐志强 1
汽车工艺与材料 | 生产现场 2026,(3): 18-24
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汽车工艺与材料 |生产现场 2026 , (3) : 18 -24
基于成形非均匀壁厚的铝合金车门结构CAE分析
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刘云刚1, 李英东1, 周保成1, 李利1, 李学云2, 徐志强1
作者信息
  • 1.中铝材料应用研究院有限公司,北京 102209
  • 2.中铝瑞闽股份有限公司,福州 350015
作者简介:

刘云刚(1989—),男,高级工程师,硕士学位,研究方向为车身轻量化设计及仿真优化。

Aluminum Alloy Door Structural CAE Analysis Based on Forming Uneven Sheet Thickness
Yungang Liu1, Yingdong Li1, Baocheng Zhou1, Li Li1, Xueyun Li2, Zhiqiang Xu1
Affiliations
  • 1.Chinalco Material Application Research Institute Co., Ltd., Beijing 102209
  • 2.Chinalco Ruimin Co., Ltd., Fuzhou 350015
出版时间: 2026-03-20 doi: 10.19710/J.cnki.1003-8817.20250304
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传统车门结构CAE建模采用等壁厚属性,未考虑板料成形后的壁厚变化,故建立车门内外板成形非均匀壁厚的结构CAE模型具有现实意义。研究了铝合金车门内外板成形非均匀壁厚的结构CAE模型构建方法,将结构CAE模型内外板壁厚属性赋予成形性CAE分析的非均匀壁厚数值,开展铝合金车门内外板等壁厚、非均匀壁厚CAE模型计算刚度与试验刚度的对比分析。基于成形非均匀壁厚的铝合金车门结构CAE分析模型与等壁厚CAE分析模型相比,车门刚度CAE计算结果精度明显提升,车门上角点、下角点扭转刚度计算结果精度分别提升10.6%、6.3%,车门外腰线、内腰线刚度计算结果精度分别提升5.2%、5.5%,车门玻璃升降器上安装点、下安装点刚度计算结果精度分别提升7.7%、7.5%。

铝合金车门  /  成形  /  非均匀壁厚  /  CAE模型  /  刚度

Traditional CAE modeling of door structures typically employs uniform wall thickness properties, failing to account for thickness variations after sheet metal forming. Therefore, it is of practical significance to develop a structural CAE model that incorporates the non-uniform wall thickness resulting from the forming process of door inner and outer panels. This paper investigates a method for constructing a structural CAE model of aluminum alloy door panels with non-uniform thickness based on forming analysis. In this model, the wall thickness properties of the inner and outer panels are assigned the non-uniform thickness values obtained from formability CAE analysis. A comparative analysis is conducted between the calculated stiffness and experimental stiffness of the aluminum alloy door panels using both uniform and non-uniform wall thickness CAE models. The results show that, compared to the uniform thickness CAE model, the structural CAE model based on forming-induced non-uniform thickness significantly improves the accuracy of door stiffness predictions. Specifically, the accuracy of torsional stiffness calculations at the upper corner point increases by 10.6%, at the lower corner point by 6.3%, at the outer waistline by 5.2%, at the inner waistline by 5.5%, at the upper mounting point of the window regulator by 7.7%, and at the lower mounting point of the window regulator by 7.5%.

Aluminum alloy door  /  Forming  /  Uneven sheet thickness  /  CAE model  /  Stiffness
刘云刚, 李英东, 周保成, 李利, 李学云, 徐志强. 基于成形非均匀壁厚的铝合金车门结构CAE分析. 汽车工艺与材料, 2026 , (3) : 18 -24 . DOI: 10.19710/J.cnki.1003-8817.20250304
Yungang Liu, Yingdong Li, Baocheng Zhou, Li Li, Xueyun Li, Zhiqiang Xu. Aluminum Alloy Door Structural CAE Analysis Based on Forming Uneven Sheet Thickness[J]. Automobile Technology & Material, 2026 , (3) : 18 -24 . DOI: 10.19710/J.cnki.1003-8817.20250304
  • 新材料重大专项项目(2025ZD0619700)
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doi: 10.19710/J.cnki.1003-8817.20250304
  • 首发时间:2026-09-23
  • 出版时间:2026-03-20
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新材料重大专项项目(2025ZD0619700)
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    1.中铝材料应用研究院有限公司,北京 102209
    2.中铝瑞闽股份有限公司,福州 350015
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2种不同金属材料的力学参数
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属数
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genus
种数
Number of
species
占总种数比例
Percentage of
total species (%)
属
Genus
种数
Number of
species
占总种数比例
Percentage of total
species (%)
鹅膏菌科Amanitaceae 2 11 5.26 鹅膏菌属 Amanita 10 4.78
小菇科 Mycenaceae 2 12 5.74 丝盖伞属 Inocybe 5 2.39
多孔菌科 Polyporaceae 8 14 6.70 蜡蘑属 Laccaria 5 2.39
红菇科 Russulaceae 3 23 11.00 小皮伞属 Marasmius 6 2.87
小菇属 Mycena 11 5.26
光柄菇属 Pluteus 5 2.39
红菇属 Russula 17 8.13
栓菌属 Trametes 5 2.39
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