Article(id=1309475089435947010, tenantId=1146029695717560320, journalId=1189873562199433220, issueId=1309475082548896055, articleNumber=null, orderNo=null, doi=10.19710/J.cnki.1003-8817.20260136, pmid=null, cstr=null, oa=null, hot=null, price=null, onlineType=0, articleFormat=0, articleType=null, articleTypeStr=null, receivedDate=null, receivedDateStr=null, revisedDate=null, revisedDateStr=null, acceptedDate=null, acceptedDateStr=null, onlineDate=1790132790191, onlineDateStr=2026-09-23, pubDate=1787155200000, pubDateStr=2026-08-20, doiRegisterDate=null, doiRegisterDateStr=null, onlineIssueDate=1790132790191, onlineIssueDateStr=2026-09-23, onlineJustAcceptDate=null, onlineJustAcceptDateStr=null, onlineFirstDate=null, onlineFirstDateStr=null, sourceXml=null, magXml=null, createTime=1790132790191, creator=13701087609, updateTime=1790132790191, updator=13701087609, issue=Issue{id=1309475082548896055, tenantId=1146029695717560320, journalId=1189873562199433220, year='2026', volume='', issue='8', pageStart='1', pageEnd='72', issueExtLink='null', onlineDate='null', pubDate='1787155200000', pubDateStr='2026-08-20', beforeIssueId=null, nextIssueId=null, price=null, status=1, issueComplete=1, articleOrder=1, issueType=-1, specialIssue=0, createTime=1790132788550, creator='13701087609', updateTime=1790132870635, updator='13701087609', preIssue=null, nextIssue=null, articleTotal=null, ext={EN=IssueExt(id=1309475426930614510, tenantId=1146029695717560320, journalId=1189873562199433220, issueId=1309475082548896055, language=EN, specialIssueTitle=, coverIllustrator=null, specialIssueEditor=, specialIssueAbout=), CN=IssueExt(id=1309475426930614511, tenantId=1146029695717560320, journalId=1189873562199433220, issueId=1309475082548896055, language=CN, specialIssueTitle=, coverIllustrator=null, specialIssueEditor=, specialIssueAbout=)}, issueFiles=null, downloadFileDto=null}, startPage=33, endPage=38, ext={EN=ArticleExt(id=1309475089742131203, articleId=1309475089435947010, tenantId=1146029695717560320, journalId=1189873562199433220, language=EN, title=Mechanical Properties and Failure Modes of Self-Piercing Riveted Joints Between Steel Sheets and THAS Cast Aluminum Alloy, columnId=null, journalTitle=Automobile Technology & Material, columnName=null, runingTitle=null, highlight=null, articleAbstract=

To investigate the mechanical properties and failure modes of Self-Piercing Riveted (SPR) joints between steel sheets of varying strength grades and THAS cast aluminum alloy, quasi-static comparative tests are conducted under different overlap configurations and loading conditions. The results indicate that sound SPR joint quality is achieved through appropriate process design and optimized rivet-die selection, with the minimum residual bottom thickness and left/right interlock values remaining within acceptable limits. For qualified SPR joints, the peak loads under cross-tension, combined shear-tension, cross-tension peeling, and lap-shear loading conditions all increase with rising steel sheet strength, while the dominant failure mode transitions progressively from steel-side failure to aluminum-side failure. Under cross-tension loading, the peak load follows a descending order: pure cross-tension, combined shear-tension, and cross-tension peeling. Additionally, the lap-shear strength of single-rivet joints with linear overlap exceeds that of spot-welded joints employing steel sheets of equivalent grade.

, authors=Hua Zhang, Linyang Zhang, Boyang Liu, Dan Qi, Qingzhu Yang, Xinqiao Zhao, authorsList=Hua Zhang, Linyang Zhang, Boyang Liu, Dan Qi, Qingzhu Yang, Xinqiao Zhao, authorCompany=null, correspAuthors=null, authorNote=null, correspAuthorsNote=null, copyrightStatement=null, copyrightOwner=null, extLink=null, articleAbsUrl=null, sourceXml=null, magXml=null, pdfUrl=null, pdf=null, pdfFileSize=null, pdfExtLink=null, richHtmlUrl=null, mobilePdfUrl=null, reviewReport=null, pdfFirstPage=null, abstractGraph=null, abstractGraphContent=null, abstractVideo=null, citation=null, cebUrl=null, magXmlContent=null, mapNumber=null, fund=null), CN=ArticleExt(id=1309475090027343876, articleId=1309475089435947010, tenantId=1146029695717560320, journalId=1189873562199433220, language=CN, title=不同钢板与THAS铸铝自冲铆接力学性能及失效形式研究, columnId=1309475083433894201, journalTitle=汽车工艺与材料, columnName=整车连接技术专题, runingTitle=null, highlight=null, articleAbstract=

为研究不同强度级别钢板与THAS铸铝形成的自冲铆接(SPR)接头的力学性能与失效形式,设计了不同搭接形式、不同受力工况下的准静态力学性能对比试验,试验结果表明:采用合理的工艺设计与钉、模选型,可获得良好的SPR连接质量,且接头的最小剩余底部厚度、左/右互锁值等均处于合格范围内;质量合格的SPR接头的十字剪切、十字剪剥混合、十字剥离以及拉伸剪切下的峰值力均随钢板强度的提升而增长,而其失效形式则表现出由钢板侧失效逐渐向铸铝侧失效演变的趋势;十字搭接样品的峰值力从大到小依次为十字剪切、十字剪剥混合、十字剥离,一字搭接样品的拉伸剪切强度高于同种钢板的点焊接头强度。

, authors=张华, 张林阳, 刘博洋, 齐丹, 杨清竹, 赵心桥, authorsList=张华, 张林阳, 刘博洋, 齐丹, 杨清竹, 赵心桥, authorCompany=null, correspAuthors=null, authorNote=

张华(1996—),男,工程师,硕士学位,研究方向为先进多材料连接技术的创新开发、应用及推广。

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张华(1996—),男,工程师,硕士学位,研究方向为先进多材料连接技术的创新开发、应用及推广。

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张华(1996—),男,工程师,硕士学位,研究方向为先进多材料连接技术的创新开发、应用及推广。

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不同钢板与THAS铸铝自冲铆接力学性能及失效形式研究
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张华 , 张林阳 , 刘博洋 , 齐丹 , 杨清竹 , 赵心桥
汽车工艺与材料 | 整车连接技术专题 2026,(8): 33-38
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汽车工艺与材料 |整车连接技术专题 2026 , (8) : 33 -38
不同钢板与THAS铸铝自冲铆接力学性能及失效形式研究
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张华, 张林阳, 刘博洋, 齐丹, 杨清竹, 赵心桥
作者信息
  • 高端汽车集成与控制全国重点实验室,长春 130013
作者简介:

张华(1996—),男,工程师,硕士学位,研究方向为先进多材料连接技术的创新开发、应用及推广。

Mechanical Properties and Failure Modes of Self-Piercing Riveted Joints Between Steel Sheets and THAS Cast Aluminum Alloy
Hua Zhang, Linyang Zhang, Boyang Liu, Dan Qi, Qingzhu Yang, Xinqiao Zhao
Affiliations
  • National Key Laboratory of Advanced Vehicle Integration and Control, Changchun 130013
出版时间: 2026-08-20 doi: 10.19710/J.cnki.1003-8817.20260136
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为研究不同强度级别钢板与THAS铸铝形成的自冲铆接(SPR)接头的力学性能与失效形式,设计了不同搭接形式、不同受力工况下的准静态力学性能对比试验,试验结果表明:采用合理的工艺设计与钉、模选型,可获得良好的SPR连接质量,且接头的最小剩余底部厚度、左/右互锁值等均处于合格范围内;质量合格的SPR接头的十字剪切、十字剪剥混合、十字剥离以及拉伸剪切下的峰值力均随钢板强度的提升而增长,而其失效形式则表现出由钢板侧失效逐渐向铸铝侧失效演变的趋势;十字搭接样品的峰值力从大到小依次为十字剪切、十字剪剥混合、十字剥离,一字搭接样品的拉伸剪切强度高于同种钢板的点焊接头强度。

自冲铆接  /  力学性能  /  失效形式

To investigate the mechanical properties and failure modes of Self-Piercing Riveted (SPR) joints between steel sheets of varying strength grades and THAS cast aluminum alloy, quasi-static comparative tests are conducted under different overlap configurations and loading conditions. The results indicate that sound SPR joint quality is achieved through appropriate process design and optimized rivet-die selection, with the minimum residual bottom thickness and left/right interlock values remaining within acceptable limits. For qualified SPR joints, the peak loads under cross-tension, combined shear-tension, cross-tension peeling, and lap-shear loading conditions all increase with rising steel sheet strength, while the dominant failure mode transitions progressively from steel-side failure to aluminum-side failure. Under cross-tension loading, the peak load follows a descending order: pure cross-tension, combined shear-tension, and cross-tension peeling. Additionally, the lap-shear strength of single-rivet joints with linear overlap exceeds that of spot-welded joints employing steel sheets of equivalent grade.

Self-piercing riveting  /  Mechanical properties  /  Failure Modes
张华, 张林阳, 刘博洋, 齐丹, 杨清竹, 赵心桥. 不同钢板与THAS铸铝自冲铆接力学性能及失效形式研究. 汽车工艺与材料, 2026 , (8) : 33 -38 . DOI: 10.19710/J.cnki.1003-8817.20260136
Hua Zhang, Linyang Zhang, Boyang Liu, Dan Qi, Qingzhu Yang, Xinqiao Zhao. Mechanical Properties and Failure Modes of Self-Piercing Riveted Joints Between Steel Sheets and THAS Cast Aluminum Alloy[J]. Automobile Technology & Material, 2026 , (8) : 33 -38 . DOI: 10.19710/J.cnki.1003-8817.20260136
  • 吉林省、长春市重大科技专项(超大型压铸结构件连接、防腐等量产技术研究)(20210301025GX)
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2026年第卷第8期
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doi: 10.19710/J.cnki.1003-8817.20260136
  • 首发时间:2026-09-23
  • 出版时间:2026-08-20
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吉林省、长春市重大科技专项(超大型压铸结构件连接、防腐等量产技术研究)(20210301025GX)
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    高端汽车集成与控制全国重点实验室,长春 130013
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2种不同金属材料的力学参数
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属数
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种数
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species
占总种数比例
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total species (%)
属
Genus
种数
Number of
species
占总种数比例
Percentage of total
species (%)
鹅膏菌科Amanitaceae 2 11 5.26 鹅膏菌属 Amanita 10 4.78
小菇科 Mycenaceae 2 12 5.74 丝盖伞属 Inocybe 5 2.39
多孔菌科 Polyporaceae 8 14 6.70 蜡蘑属 Laccaria 5 2.39
红菇科 Russulaceae 3 23 11.00 小皮伞属 Marasmius 6 2.87
小菇属 Mycena 11 5.26
光柄菇属 Pluteus 5 2.39
红菇属 Russula 17 8.13
栓菌属 Trametes 5 2.39
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