Article(id=1217470734566342997, tenantId=1146029695717560320, journalId=1189873562199433220, issueId=1217470732511134007, articleNumber=null, orderNo=null, doi=10.19710/J.cnki.1003-8817.20230171, pmid=null, cstr=null, oa=null, hot=null, price=null, onlineType=0, articleFormat=0, articleType=null, articleTypeStr=research-article, receivedDate=null, receivedDateStr=null, revisedDate=null, revisedDateStr=null, acceptedDate=null, acceptedDateStr=null, onlineDate=1768197242633, onlineDateStr=2026-01-12, pubDate=1692460800000, pubDateStr=2023-08-20, doiRegisterDate=null, doiRegisterDateStr=null, onlineIssueDate=1768197242633, onlineIssueDateStr=2026-01-12, onlineJustAcceptDate=null, onlineJustAcceptDateStr=null, onlineFirstDate=null, onlineFirstDateStr=null, sourceXml=null, magXml=null, createTime=1768197242633, creator=13701087609, updateTime=1768197242633, updator=13701087609, issue=Issue{id=1217470732511134007, tenantId=1146029695717560320, journalId=1189873562199433220, year='2023', volume='', issue='8', pageStart='1', pageEnd='72', issueExtLink='null', onlineDate='null', pubDate='null', beforeIssueId=null, nextIssueId=null, price=null, status=1, issueComplete=1, articleOrder=1, issueType=-1, specialIssue=null, createTime=1768197242143, creator=13701087609, updateTime=1768198131318, updator=13701087609, preIssue=null, nextIssue=null, ext={EN=IssueExt(id=1217474462023336595, tenantId=1146029695717560320, journalId=1189873562199433220, issueId=1217470732511134007, language=EN, specialIssueTitle=, coverIllustrator=null, specialIssueEditor=, specialIssueAbout=), CN=IssueExt(id=1217474462023336596, tenantId=1146029695717560320, journalId=1189873562199433220, issueId=1217470732511134007, language=CN, specialIssueTitle=, coverIllustrator=null, specialIssueEditor=, specialIssueAbout=)}, issueFiles=null}, startPage=51, endPage=56, ext={EN=ArticleExt(id=1217470734805418331, articleId=1217470734566342997, tenantId=1146029695717560320, journalId=1189873562199433220, language=EN, title=Research on Material Properties of Hot Stamping High Strength Steel Sheet with New Type Al-Si Coating, columnId=null, journalTitle=Automobile Technology & Material, columnName=null, runingTitle=null, highlight=null, articleAbstract=
In order to avoid the patent limitation of hot stamping steel with traditional Al-Si coating, a new hot stamped steel with thin coating was developed. The mechanical properties of this steel sheet were ensured by strictly limiting the upper and lower limit of coating thickness. Tensile testing machine was used to verify the mechanical properties before and after heating, metalloscope was carried out to verify the microstructure and coating evolution before and after heating, the salt spray test was used to test the anti-corrosion property of steel sheet after hot stamping, welding glue applied on the existing production line was utilized to verify the glue matching properties of steel sheet, the existing production coating process was conducted to verify pre-treatment compatibility and electrophoretic coating performance of steel sheet. Result of all the verification indicates that the hot stamped steel with the new thin Al-Si coating meets the requirement of mechanical properties, anti-oxidation and anti-corrosion, in addition, it is compatible with the conventional welding and coating process.
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为了突破传统Al-Si镀层热成形钢的专利限制,开发一种新型薄Al-Si镀层热成形钢,通过严格限定镀层厚度上下限来保证钢板的各项性能。采用拉力实验机验证新材料热成形前、后机械性能;采用金相显微镜验证热成形前、后的组织演变和镀层演变;采用盐雾试验来验证热冲压后的钢板耐腐蚀性能;采用现有生产线所使用的焊装胶来验证钢板的粘胶匹配性能;采用现生产涂装工艺来验证钢板的前处理兼容性和电泳漆性能。各项验证结果显示新型薄Al-Si镀层热成形钢满足机械性能、防氧化、耐腐蚀要求,同时与常规的焊装工艺和涂装工艺具备良好的兼容性。
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王刚(1982—),男,高级工程师,学士学位,研究方向为汽车金属材料的研究与应用。
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王刚(1982—),男,高级工程师,学士学位,研究方向为汽车金属材料的研究与应用。
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AS13/13热成形钢油漆试验, figureFileSmall=gGg/V8Le1HlWtCM6onxd6g==, figureFileBig=+dU0dMLYM34KOL/p4m6Xtw==, tableContent=null), ArticleFig(id=1217498893999325297, tenantId=1146029695717560320, journalId=1189873562199433220, articleId=1217470734566342997, language=EN, label=null, caption=null, figureFileSmall=null, figureFileBig=null, tableContent=
| 材料牌号 | C | Mn | Si | P | S | Al | Cr | B | Ti | N |
| HS1500T+AS | 0.20~0.25 | 1.10~1.70 | 0.15~0.40 | ≤0.03 | ≤0.01 | 0.02~0.06 | 0.10~0.50 | 0.001~0.005 | 0.02~0.05 | ≤0.009 |
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钢板的化学成分(质量分数) %
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| 材料牌号 | C | Mn | Si | P | S | Al | Cr | B | Ti | N |
| HS1500T+AS | 0.20~0.25 | 1.10~1.70 | 0.15~0.40 | ≤0.03 | ≤0.01 | 0.02~0.06 | 0.10~0.50 | 0.001~0.005 | 0.02~0.05 | ≤0.009 |
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| 材料牌号 | 板厚/mm | 屈服强度Rp0.2/MPa | 抗拉强度Rm/MPa | 断后伸长率A50/% | 硬度/HV10 | 注释 |
| HS1500T+AS13/13 | 1.2 | 408 | 612 | 25.0 | | 热冲压前机械性能 |
| 950~1 250 | 1 300~1 650 | ≥5.0 | 400~510 | 热冲压后性能要求 |
| 1 129 | 1 645 | 5.6 | 508 | 热冲压后实际性能 |
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热冲压前、热冲压后材料机械性能
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| 材料牌号 | 板厚/mm | 屈服强度Rp0.2/MPa | 抗拉强度Rm/MPa | 断后伸长率A50/% | 硬度/HV10 | 注释 |
| HS1500T+AS13/13 | 1.2 | 408 | 612 | 25.0 | | 热冲压前机械性能 |
| 950~1 250 | 1 300~1 650 | ≥5.0 | 400~510 | 热冲压后性能要求 |
| 1 129 | 1 645 | 5.6 | 508 | 热冲压后实际性能 |
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| 元素 | Si | Fe | Al |
| 质量分数 | 8 ~11 | ≤ 4 | ≥85 |
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Al-Si合金覆盖层化学成分(质量分数) %
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| 元素 | Si | Fe | Al |
| 质量分数 | 8 ~11 | ≤ 4 | ≥85 |
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| 试验项目 | 方法标准 | 试验 设备 | 要求值 | 实测值 |
| 盐雾试验(500 h)后 | 起泡/级 | D17 1058 D25 1075 | 盐雾箱 划格刀 | 0 | 0 |
| 生锈/级 | 0 | 0 |
| 划痕脱落/mm | ≤3 | 0(无扩蚀) |
| 试验后附着力/级 | a或b | a |
耐水 (240 h)后 | 起泡/变色/级 | D27 1327 D25 1075 | 浸水槽 划格刀 | 0 | 0 |
| 附着力/级 | a或b | a |
| 潮湿起泡(96 h)后 | 起泡/变色/级 | D27 1571 D25 1075 | 潮湿箱 划格刀 | 0 | 0 |
| 附着力/级 | a或b | a |
| 耐高压锅老化后 | 附着力/级 | D27 5438 D25 1075 | 高压锅 划格刀 | a或b | a |
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薄Al-Si镀层热成形钢油漆兼容性测试结果
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| 试验项目 | 方法标准 | 试验 设备 | 要求值 | 实测值 |
| 盐雾试验(500 h)后 | 起泡/级 | D17 1058 D25 1075 | 盐雾箱 划格刀 | 0 | 0 |
| 生锈/级 | 0 | 0 |
| 划痕脱落/mm | ≤3 | 0(无扩蚀) |
| 试验后附着力/级 | a或b | a |
耐水 (240 h)后 | 起泡/变色/级 | D27 1327 D25 1075 | 浸水槽 划格刀 | 0 | 0 |
| 附着力/级 | a或b | a |
| 潮湿起泡(96 h)后 | 起泡/变色/级 | D27 1571 D25 1075 | 潮湿箱 划格刀 | 0 | 0 |
| 附着力/级 | a或b | a |
| 耐高压锅老化后 | 附着力/级 | D27 5438 D25 1075 | 高压锅 划格刀 | a或b | a |
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