Article(id=1217470428952576989, tenantId=1146029695717560320, journalId=1189873562199433220, issueId=1217470424573727039, articleNumber=null, orderNo=null, doi=10.19710/J.cnki.1003-8817.20220218, pmid=null, cstr=null, oa=null, hot=null, price=null, onlineType=0, articleFormat=0, articleType=null, articleTypeStr=research-article, receivedDate=null, receivedDateStr=null, revisedDate=null, revisedDateStr=null, acceptedDate=null, acceptedDateStr=null, onlineDate=1768197169768, onlineDateStr=2026-01-12, pubDate=1689782400000, pubDateStr=2023-07-20, doiRegisterDate=null, doiRegisterDateStr=null, onlineIssueDate=1768197169768, onlineIssueDateStr=2026-01-12, onlineJustAcceptDate=null, onlineJustAcceptDateStr=null, onlineFirstDate=null, onlineFirstDateStr=null, sourceXml=null, magXml=null, createTime=1768197169768, creator=13701087609, updateTime=1768197169768, updator=13701087609, issue=Issue{id=1217470424573727039, tenantId=1146029695717560320, journalId=1189873562199433220, year='2023', volume='', issue='7', pageStart='1', pageEnd='72', issueExtLink='null', onlineDate='null', pubDate='null', beforeIssueId=null, nextIssueId=null, price=null, status=1, issueComplete=1, articleOrder=1, issueType=-1, specialIssue=null, createTime=1768197168725, creator=13701087609, updateTime=1768198089128, updator=13701087609, preIssue=null, nextIssue=null, ext={EN=IssueExt(id=1217474285078233609, tenantId=1146029695717560320, journalId=1189873562199433220, issueId=1217470424573727039, language=EN, specialIssueTitle=, coverIllustrator=null, specialIssueEditor=, specialIssueAbout=), CN=IssueExt(id=1217474285078233610, tenantId=1146029695717560320, journalId=1189873562199433220, issueId=1217470424573727039, language=CN, specialIssueTitle=, coverIllustrator=null, specialIssueEditor=, specialIssueAbout=)}, issueFiles=null}, startPage=64, endPage=67, ext={EN=ArticleExt(id=1217470429250372578, articleId=1217470428952576989, tenantId=1146029695717560320, journalId=1189873562199433220, language=EN, title=Preparation Method and Application of Cleaning Solvent for Paint Transfer System on Base Coat in Coating Workshop, columnId=null, journalTitle=Automobile Technology & Material, columnName=null, runingTitle=null, highlight=null, articleAbstract=
The current cleaning solvent has the problem of endless cleaning for the long used automobile base coat pipeline. In this paper, the principle of paint remover was applied to the cleaning of automobile paint pipelines. A cleaning solvent and its corresponding cleaning program with benzyl alcohol and lye as the main agents and ethylene glycol butyl ether, isopropyl alcohol and ethyl acetate as auxiliary agents were developed to realize efficient cleaning of paint transfer pipelines. The results show that, compared with traditional cleaning solvents, this formula is not only suitable for water-based paint topcoat systems, but also for solvent-based topcoat systems, and the cleaning effect of long-term used pipes is greatly improved, the cleaning time is shortened by more than 50%, the cost of cleaning materials and VOC emissions are reduced by 50%, and the cleaning efficiency of the paint transfer system is effectively improved.
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现行清洗溶剂对长期使用的汽车面漆输调漆管路存在清洗不尽的问题。将脱漆剂原理应用在汽车涂装色漆管路清洗中，开发了一种以苯甲醇、碱液为主剂，调漆车间常用的乙二醇丁醚、异丙醇、乙酸乙酯为助剂的清洗溶剂及其配套清洗程序，实现了对输调漆管路的高效清洗。结果表明，相较传统清洗溶剂，本配方不仅适用于水性漆面漆系统，也适用于溶剂型面漆系统，且对长期使用的管道清洗效果大幅提升，清洗时间缩短50%以上，清洗材料成本及挥发性有机化合物（VOC）排放下降50%，有效提高了输调漆系统清洗效率。
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杨浪（1992—），男，工程师，硕士学位，研究方向为树脂件涂装工艺。
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杨浪（1992—），男，工程师，硕士学位，研究方向为树脂件涂装工艺。
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杨浪（1992—），男，工程师，硕士学位，研究方向为树脂件涂装工艺。
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tenantId=1146029695717560320, journalId=1189873562199433220, articleId=1217470428952576989, language=CN, orderNo=3, keyword=清洗效率)], refs=[Reference(id=1217498613442335106, tenantId=1146029695717560320, journalId=1189873562199433220, articleId=1217470428952576989, doi=null, pmid=null, pmcid=null, year=2017, volume=20, issue=12, pageStart=24, pageEnd=28, url=null, language=null, rfNumber=[1], rfOrder=0, authorNames=田俊涛, 杜涛, 郭定邦, journalName=现代涂料与涂装, refType=null, unstructuredReference=田俊涛, 杜涛, 郭定邦, 等. 汽车新工厂涂装车间输调漆系统清洗方案设计[J].
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2005,
20(2): 43-45., articleTitle=脱漆剂及其发展前景, refAbstract=null)], funds=null, companyList=[AuthorCompany(id=1217498608748908799, tenantId=1146029695717560320, journalId=1189873562199433220, articleId=1217470428952576989, xref=null, ext=[AuthorCompanyExt(id=1217498608757297408, tenantId=1146029695717560320, journalId=1189873562199433220, articleId=1217470428952576989, companyId=1217498608748908799, language=EN, country=null, province=null, city=null, postcode=null, companyName=null, departmentName=null, remark=Dongfeng Honda Motor Co., Ltd., Wuhan 430065), AuthorCompanyExt(id=1217498608765686017, tenantId=1146029695717560320, journalId=1189873562199433220, articleId=1217470428952576989, companyId=1217498608748908799, language=CN, country=null, province=null, city=null, postcode=null, companyName=null, departmentName=null, remark=东风本田汽车有限公司，武汉 430065)])], figs=[ArticleFig(id=1217498610854449502, tenantId=1146029695717560320, journalId=1189873562199433220, articleId=1217470428952576989, language=EN, label=null, caption=null, figureFileSmall=qSZK984/CAIYE87QAE64cg==, figureFileBig=9d9zk3gshKCj9JC5xewDcw==, tableContent=null), ArticleFig(id=1217498610955112801, tenantId=1146029695717560320, journalId=1189873562199433220, articleId=1217470428952576989, language=CN, label=图1, caption=
双线循环系统, figureFileSmall=qSZK984/CAIYE87QAE64cg==, figureFileBig=9d9zk3gshKCj9JC5xewDcw==, tableContent=null), ArticleFig(id=1217498611076747620, tenantId=1146029695717560320, journalId=1189873562199433220, articleId=1217470428952576989, language=EN, label=null, caption=null, figureFileSmall=OdZqDk8G7FHur9in71bOGA==, figureFileBig=rZiULBMzSUwJDlVSy3YgKQ==, tableContent=null), ArticleFig(id=1217498611169022311, tenantId=1146029695717560320, journalId=1189873562199433220, articleId=1217470428952576989, language=CN, label=图2, caption=
不同溶剂对漆膜的溶解效果（10 min）, figureFileSmall=OdZqDk8G7FHur9in71bOGA==, figureFileBig=rZiULBMzSUwJDlVSy3YgKQ==, tableContent=null), ArticleFig(id=1217498611248714090, tenantId=1146029695717560320, journalId=1189873562199433220, articleId=1217470428952576989, language=EN, label=null, caption=null, figureFileSmall=O+aAKYMrdlZ+7TjiF7pW7g==, figureFileBig=mIPdDVanDK0r+R44bWL4Tw==, tableContent=null), ArticleFig(id=1217498611315822956, tenantId=1146029695717560320, journalId=1189873562199433220, articleId=1217470428952576989, language=CN, label=图3, caption=
改善溶剂添加碱液前后对漆膜溶解效果, figureFileSmall=O+aAKYMrdlZ+7TjiF7pW7g==, figureFileBig=mIPdDVanDK0r+R44bWL4Tw==, tableContent=null), ArticleFig(id=1217498611403903342, tenantId=1146029695717560320, journalId=1189873562199433220, articleId=1217470428952576989, language=EN, label=null, caption=null, figureFileSmall=d75MQFliGSqNFNxpMSArLQ==, figureFileBig=IObYHSLqaM497R9KjnF5AA==, tableContent=null), ArticleFig(id=1217498611466817904, tenantId=1146029695717560320, journalId=1189873562199433220, articleId=1217470428952576989, language=CN, label=图4, caption=
改善溶剂上机效果确认, figureFileSmall=d75MQFliGSqNFNxpMSArLQ==, figureFileBig=IObYHSLqaM497R9KjnF5AA==, tableContent=null), ArticleFig(id=1217498611529732467, tenantId=1146029695717560320, journalId=1189873562199433220, articleId=1217470428952576989, language=EN, label=null, caption=null, figureFileSmall=null, figureFileBig=null, tableContent=
| 序号 | 步骤 | 操作要点 | 时间 |
| 1 | 准备工作 | 检查工辅具洁净度，劳保用品穿戴 | 0.5工作日 |
| 2 | 输调漆系统旧涂料排空 | 拆除过滤芯、过滤网，使用溶剂排空系统内涂料 |
| 3 | 支管路短接 | 支管路短接，保证主管路双线循环 |
| 4 | 罐体擦拭清洗 | 使用无纤维抹布对罐体进行清洗，直至表面洁净 | 0.5工作日 |
| 5 | 泵体拆卸清洗 | 泵体拆卸擦拭清洗，保证内壁无漆垢 | 1工作日 |
| 6 | 主管路循环清洗 | 清洗完成泵体重新安装后，导入清洗溶剂，保证溶剂能够循环。在回流末端装入50 μm回流滤网 ，过滤漆垢 | 2~4周 |
| 7 | 主管路循环溶剂更换 | 更换循环溶剂和回流滤网，直至溶剂无色，回流滤网无漆渣。一般溶剂更换周期为3~5天 |
| 8 | 缩孔测试 | 循环结束，溶剂无颜色变化，取上层液进行缩孔测试。若不合格，再次溶剂循环清洗，合格进行下一步 | 2工作日 |
| 9 | 涂料投罐 | 更换支管路，排空主管路内溶剂，更换滤芯滤网，投入涂料 | 1工作日 |
| 10 | 喷涂测试 | 对投入涂料进行喷涂测试，检查成品 | 1工作日 |
), ArticleFig(id=1217498611638784374, tenantId=1146029695717560320, journalId=1189873562199433220, articleId=1217470428952576989, language=CN, label=表1, caption=
输调漆系统重复使用清洗流程
, figureFileSmall=null, figureFileBig=null, tableContent=
| 序号 | 步骤 | 操作要点 | 时间 |
| 1 | 准备工作 | 检查工辅具洁净度，劳保用品穿戴 | 0.5工作日 |
| 2 | 输调漆系统旧涂料排空 | 拆除过滤芯、过滤网，使用溶剂排空系统内涂料 |
| 3 | 支管路短接 | 支管路短接，保证主管路双线循环 |
| 4 | 罐体擦拭清洗 | 使用无纤维抹布对罐体进行清洗，直至表面洁净 | 0.5工作日 |
| 5 | 泵体拆卸清洗 | 泵体拆卸擦拭清洗，保证内壁无漆垢 | 1工作日 |
| 6 | 主管路循环清洗 | 清洗完成泵体重新安装后，导入清洗溶剂，保证溶剂能够循环。在回流末端装入50 μm回流滤网 ，过滤漆垢 | 2~4周 |
| 7 | 主管路循环溶剂更换 | 更换循环溶剂和回流滤网，直至溶剂无色，回流滤网无漆渣。一般溶剂更换周期为3~5天 |
| 8 | 缩孔测试 | 循环结束，溶剂无颜色变化，取上层液进行缩孔测试。若不合格，再次溶剂循环清洗，合格进行下一步 | 2工作日 |
| 9 | 涂料投罐 | 更换支管路，排空主管路内溶剂，更换滤芯滤网，投入涂料 | 1工作日 |
| 10 | 喷涂测试 | 对投入涂料进行喷涂测试，检查成品 | 1工作日 |
), ArticleFig(id=1217498611747836280, tenantId=1146029695717560320, journalId=1189873562199433220, articleId=1217470428952576989, language=EN, label=null, caption=null, figureFileSmall=null, figureFileBig=null, tableContent=
| 分类 | 材料 | 占比/% |
| 主剂 | NaOH强碱液（pH=14） | 40~50 |
| 主剂 | 苯甲醇 | 30~35 |
| 助剂 | 乙二醇丁醚 | 10~15 |
| 助剂 | 异丙醇 | 5~10 |
| 助剂 | 乙酸丁酯 | 5~10 |
), ArticleFig(id=1217498611886248314, tenantId=1146029695717560320, journalId=1189873562199433220, articleId=1217470428952576989, language=CN, label=表2, caption=
改善溶剂配方
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| 分类 | 材料 | 占比/% |
| 主剂 | NaOH强碱液（pH=14） | 40~50 |
| 主剂 | 苯甲醇 | 30~35 |
| 助剂 | 乙二醇丁醚 | 10~15 |
| 助剂 | 异丙醇 | 5~10 |
| 助剂 | 乙酸丁酯 | 5~10 |
), ArticleFig(id=1217498613169705339, tenantId=1146029695717560320, journalId=1189873562199433220, articleId=1217470428952576989, language=EN, label=null, caption=null, figureFileSmall=null, figureFileBig=null, tableContent=
| 序号 | 步骤 | 操作要点 | 备注 |
| 1 | 准备
工作 | 检查工辅具洁净度，劳保用品穿戴 | |
| 2 | 原涂料排空 | 拆除过滤芯、过滤网，使用溶剂排空系统内原涂料 | 排空管路内涂料 |
| 3 | 支管路短接 | 支管路短接，保证双线循环 | |
| 4 | 清洗溶剂配制 | 根据表2配方配制清洗溶剂，导入输调漆系统循环 | |
| 5 | 清洗溶剂循环清洗 | 回流端安装50 μm回流滤网，观察溶剂颜色变化及残渣变化，根据残渣量调整滤网更换频次 | 一般溶剂置换1次即可完成管道彻底清洗 |
| 6 | 循环溶剂更换 | 当溶剂颜色无变化，回流残渣无变化，表明清洗完成。对于漆垢致密的管道可更换溶剂多次循环 |
| 7 | 残余碱液排出 | 排出循环溶剂，导入纯水循环清洗并重复置换，直至pH=7 | 可采用压缩空气吹气，提高清洗效率 |
| 8 | 残余苯甲醇
排出 | 排出系统纯水，导入异丙醇循环清洗 |
| 9 | 苯甲醇确认 | 排出异丙醇，再次导入纯水，置换并循环1 h后，取上层液进行目视确认，无分层即苯甲醇排空 |
| 10 | 罐体
清洗 | 使用无纤维抹布对罐体进行擦拭，直至表面洁净 | |
| 11 | 泵体拆卸清洗 | 泵体拆卸进行擦拭，保证内壁无漆垢 | |
| 12 | 泵体
安装 | 清洗后泵体安装，更换橡胶密封圈（为防止泵体损伤，也可外接酸洗泵进行清洗作业） | 碱液导致密封圈破损 |
| 13 | 投罐前处理 | 若为溶剂型系统，排空系统内纯水，采用异丙醇循环清洗一次后，导入涂料配套溶剂循环；若为水性漆系统，排空系统内纯水，导入乙二醇丁醚亲水溶剂循环 | 根据系统类型选择不同方法 |
| 14 | 缩孔
测试 | 取循环溶液上层液进行缩孔测试，溶剂漆采用配套溶剂循环，水性漆采用亲水溶剂循环，直至缩孔测试合格 | 油污确认 |
| 15 | 涂料
投罐 | 更换支管路，排空主管路内溶剂，更换滤芯滤网，投入涂料 | 投罐 |
| 16 | 喷涂
测试 | 对投入涂料进行喷涂产品确认品质 | 清洗效果确认 |
), ArticleFig(id=1217498613270368638, tenantId=1146029695717560320, journalId=1189873562199433220, articleId=1217470428952576989, language=CN, label=表3, caption=
新型清洗溶剂清洗程序
, figureFileSmall=null, figureFileBig=null, tableContent=
| 序号 | 步骤 | 操作要点 | 备注 |
| 1 | 准备
工作 | 检查工辅具洁净度，劳保用品穿戴 | |
| 2 | 原涂料排空 | 拆除过滤芯、过滤网，使用溶剂排空系统内原涂料 | 排空管路内涂料 |
| 3 | 支管路短接 | 支管路短接，保证双线循环 | |
| 4 | 清洗溶剂配制 | 根据表2配方配制清洗溶剂，导入输调漆系统循环 | |
| 5 | 清洗溶剂循环清洗 | 回流端安装50 μm回流滤网，观察溶剂颜色变化及残渣变化，根据残渣量调整滤网更换频次 | 一般溶剂置换1次即可完成管道彻底清洗 |
| 6 | 循环溶剂更换 | 当溶剂颜色无变化，回流残渣无变化，表明清洗完成。对于漆垢致密的管道可更换溶剂多次循环 |
| 7 | 残余碱液排出 | 排出循环溶剂，导入纯水循环清洗并重复置换，直至pH=7 | 可采用压缩空气吹气，提高清洗效率 |
| 8 | 残余苯甲醇
排出 | 排出系统纯水，导入异丙醇循环清洗 |
| 9 | 苯甲醇确认 | 排出异丙醇，再次导入纯水，置换并循环1 h后，取上层液进行目视确认，无分层即苯甲醇排空 |
| 10 | 罐体
清洗 | 使用无纤维抹布对罐体进行擦拭，直至表面洁净 | |
| 11 | 泵体拆卸清洗 | 泵体拆卸进行擦拭，保证内壁无漆垢 | |
| 12 | 泵体
安装 | 清洗后泵体安装，更换橡胶密封圈（为防止泵体损伤，也可外接酸洗泵进行清洗作业） | 碱液导致密封圈破损 |
| 13 | 投罐前处理 | 若为溶剂型系统，排空系统内纯水，采用异丙醇循环清洗一次后，导入涂料配套溶剂循环；若为水性漆系统，排空系统内纯水，导入乙二醇丁醚亲水溶剂循环 | 根据系统类型选择不同方法 |
| 14 | 缩孔
测试 | 取循环溶液上层液进行缩孔测试，溶剂漆采用配套溶剂循环，水性漆采用亲水溶剂循环，直至缩孔测试合格 | 油污确认 |
| 15 | 涂料
投罐 | 更换支管路，排空主管路内溶剂，更换滤芯滤网，投入涂料 | 投罐 |
| 16 | 喷涂
测试 | 对投入涂料进行喷涂产品确认品质 | 清洗效果确认 |
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