Article(id=1309475188547350939, tenantId=1146029695717560320, journalId=1189873562199433220, issueId=1309475167726830266, articleNumber=null, orderNo=null, doi=10.19710/J.cnki.1003-8817.20250319, pmid=null, cstr=null, oa=null, hot=null, price=null, onlineType=0, articleFormat=0, articleType=null, articleTypeStr=null, receivedDate=null, receivedDateStr=null, revisedDate=null, revisedDateStr=null, acceptedDate=null, acceptedDateStr=null, onlineDate=1790132813821, onlineDateStr=2026-09-23, pubDate=1779206400000, pubDateStr=2026-05-20, doiRegisterDate=null, doiRegisterDateStr=null, onlineIssueDate=1790132813821, onlineIssueDateStr=2026-09-23, onlineJustAcceptDate=null, onlineJustAcceptDateStr=null, onlineFirstDate=null, onlineFirstDateStr=null, sourceXml=null, magXml=null, createTime=1790132813821, creator=13701087609, updateTime=1790132813821, updator=13701087609, issue=Issue{id=1309475167726830266, tenantId=1146029695717560320, journalId=1189873562199433220, year='2026', volume='', issue='5', pageStart='1', pageEnd='72', issueExtLink='null', onlineDate='null', pubDate='1779206400000', pubDateStr='2026-05-20', beforeIssueId=null, nextIssueId=null, price=null, status=1, issueComplete=1, articleOrder=1, issueType=-1, specialIssue=0, createTime=1790132808857, creator='13701087609', updateTime=1790132999714, updator='13701087609', preIssue=null, nextIssue=null, articleTotal=null, ext={EN=IssueExt(id=1309475968293634075, tenantId=1146029695717560320, journalId=1189873562199433220, issueId=1309475167726830266, language=EN, specialIssueTitle=, coverIllustrator=null, specialIssueEditor=, specialIssueAbout=), CN=IssueExt(id=1309475968293634076, tenantId=1146029695717560320, journalId=1189873562199433220, issueId=1309475167726830266, language=CN, specialIssueTitle=, coverIllustrator=null, specialIssueEditor=, specialIssueAbout=)}, issueFiles=null, downloadFileDto=null}, startPage=47, endPage=52, ext={EN=ArticleExt(id=1309475190225072540, articleId=1309475188547350939, tenantId=1146029695717560320, journalId=1189873562199433220, language=EN, title=UV Adhesive Bonding Performance of Plastic Parts in Automotive Lamp, columnId=null, journalTitle=Automobile Technology & Material, columnName=null, runingTitle=null, highlight=null, articleAbstract=

Currently, internal components of automotive lamps are primarily secured by methods such as snap-fit or mechanical fastening. However, snap-fit assemblies carry risks of material embrittlement and fracture, while mechanical fastening structures require reserved space for screw holes, leading to inefficient space utilization. These issues constrain the improvement of weight reduction and reliability in automotive lamps. To address these challenges, this paper proposes an adhesive bonding solution for lamp components based on ultraviolet (UV) -curable adhesive. Tests were conducted on the tensile strength, moisture resistance, high-temperature resistance, and thermal cycling performance of different adhesive materials, as well as the reinforcing effect of plasma treatment on the bonding interface. The test results indicate that UV adhesive can achieve a bonding strength of approximately 10 MPa when bonding plastic parts, demonstrating certain engineering feasibility. This provides a new technical pathway for upgrading automotive lamp manufacturing processes.

, authors=Lexian Xie, Wei Huang, Zhuyu Wu, Jiayan Ma, authorsList=Lexian Xie, Wei Huang, Zhuyu Wu, Jiayan Ma, authorCompany=null, correspAuthors=null, authorNote=null, correspAuthorsNote=null, copyrightStatement=null, copyrightOwner=null, extLink=null, articleAbsUrl=null, sourceXml=null, magXml=null, pdfUrl=null, pdf=null, pdfFileSize=null, pdfExtLink=null, richHtmlUrl=null, mobilePdfUrl=null, reviewReport=null, pdfFirstPage=null, abstractGraph=null, abstractGraphContent=null, abstractVideo=null, citation=null, cebUrl=null, magXmlContent=null, mapNumber=null, fund=null), CN=ArticleExt(id=1309475190438982045, articleId=1309475188547350939, tenantId=1146029695717560320, journalId=1189873562199433220, language=CN, title=汽车灯具用塑料件UV胶水粘接性能研究, columnId=1190284221747925509, journalTitle=汽车工艺与材料, columnName=材料应用, runingTitle=null, highlight=null, articleAbstract=

目前汽车灯内部零部件主要通过卡扣或锁附等方式进行固定,但是卡扣装配存在材料脆化断裂风险,机械锁附结构具需预留空间设计螺孔结构导致空间浪费,为此,提出一种基于紫外线固化(UV)胶水的车灯组件粘接方案。对不同粘接材料的拉伸强度、耐湿、耐高温、抗温度交变等性能,以及等离子体处理对粘接界面的强化效果进行了测试,结果表明,UV胶水固定塑料零件时可获得10 MPa左右的粘接强度,具备一定的工程可行性,为车灯制造工艺升级提供了新的技术路径。

, authors=谢乐贤, 黄伟, 武竹雨, 马佳焱, authorsList=谢乐贤, 黄伟, 武竹雨, 马佳焱, authorCompany=null, correspAuthors=null, authorNote=

谢乐贤(1979—),男,助理工程师,硕士学位,研究方向为车灯组装工艺及零部件表面处理工艺。

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谢乐贤(1979—),男,助理工程师,硕士学位,研究方向为车灯组装工艺及零部件表面处理工艺。

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谢乐贤(1979—),男,助理工程师,硕士学位,研究方向为车灯组装工艺及零部件表面处理工艺。

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汽车灯具用塑料件UV胶水粘接性能研究
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谢乐贤 , 黄伟 , 武竹雨 , 马佳焱
汽车工艺与材料 | 材料应用 2026,(5): 47-52
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汽车工艺与材料 |材料应用 2026 , (5) : 47 -52
汽车灯具用塑料件UV胶水粘接性能研究
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谢乐贤, 黄伟, 武竹雨, 马佳焱
作者信息
  • 常州星宇车灯股份有限公司,常州 213022
作者简介:

谢乐贤(1979—),男,助理工程师,硕士学位,研究方向为车灯组装工艺及零部件表面处理工艺。

UV Adhesive Bonding Performance of Plastic Parts in Automotive Lamp
Lexian Xie, Wei Huang, Zhuyu Wu, Jiayan Ma
Affiliations
  • Changzhou Xingyu Automotive Lighting Systems Co., Ltd., Changzhou 213022
出版时间: 2026-05-20 doi: 10.19710/J.cnki.1003-8817.20250319
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目前汽车灯内部零部件主要通过卡扣或锁附等方式进行固定,但是卡扣装配存在材料脆化断裂风险,机械锁附结构具需预留空间设计螺孔结构导致空间浪费,为此,提出一种基于紫外线固化(UV)胶水的车灯组件粘接方案。对不同粘接材料的拉伸强度、耐湿、耐高温、抗温度交变等性能,以及等离子体处理对粘接界面的强化效果进行了测试,结果表明,UV胶水固定塑料零件时可获得10 MPa左右的粘接强度,具备一定的工程可行性,为车灯制造工艺升级提供了新的技术路径。

汽车车灯  /  UV胶  /  粘接性能  /  等离子体处理

Currently, internal components of automotive lamps are primarily secured by methods such as snap-fit or mechanical fastening. However, snap-fit assemblies carry risks of material embrittlement and fracture, while mechanical fastening structures require reserved space for screw holes, leading to inefficient space utilization. These issues constrain the improvement of weight reduction and reliability in automotive lamps. To address these challenges, this paper proposes an adhesive bonding solution for lamp components based on ultraviolet (UV) -curable adhesive. Tests were conducted on the tensile strength, moisture resistance, high-temperature resistance, and thermal cycling performance of different adhesive materials, as well as the reinforcing effect of plasma treatment on the bonding interface. The test results indicate that UV adhesive can achieve a bonding strength of approximately 10 MPa when bonding plastic parts, demonstrating certain engineering feasibility. This provides a new technical pathway for upgrading automotive lamp manufacturing processes.

Headlight  /  UV-curable adhesive  /  Bonding performance  /  Plasma treatment
谢乐贤, 黄伟, 武竹雨, 马佳焱. 汽车灯具用塑料件UV胶水粘接性能研究. 汽车工艺与材料, 2026 , (5) : 47 -52 . DOI: 10.19710/J.cnki.1003-8817.20250319
Lexian Xie, Wei Huang, Zhuyu Wu, Jiayan Ma. UV Adhesive Bonding Performance of Plastic Parts in Automotive Lamp[J]. Automobile Technology & Material, 2026 , (5) : 47 -52 . DOI: 10.19710/J.cnki.1003-8817.20250319

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doi: 10.19710/J.cnki.1003-8817.20250319
  • 首发时间:2026-09-23
  • 出版时间:2026-05-20
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    常州星宇车灯股份有限公司,常州 213022
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2种不同金属材料的力学参数
科
Family
属数
Number of
genus
种数
Number of
species
占总种数比例
Percentage of
total species (%)
属
Genus
种数
Number of
species
占总种数比例
Percentage of total
species (%)
鹅膏菌科Amanitaceae 2 11 5.26 鹅膏菌属 Amanita 10 4.78
小菇科 Mycenaceae 2 12 5.74 丝盖伞属 Inocybe 5 2.39
多孔菌科 Polyporaceae 8 14 6.70 蜡蘑属 Laccaria 5 2.39
红菇科 Russulaceae 3 23 11.00 小皮伞属 Marasmius 6 2.87
小菇属 Mycena 11 5.26
光柄菇属 Pluteus 5 2.39
红菇属 Russula 17 8.13
栓菌属 Trametes 5 2.39
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