Article(id=1309475200522088944, tenantId=1146029695717560320, journalId=1189873562199433220, issueId=1309475195581198782, articleNumber=null, orderNo=null, doi=10.19710/J.cnki.1003-8817.20250287, pmid=null, cstr=null, oa=null, hot=null, price=null, onlineType=0, articleFormat=0, articleType=null, articleTypeStr=null, receivedDate=null, receivedDateStr=null, revisedDate=null, revisedDateStr=null, acceptedDate=null, acceptedDateStr=null, onlineDate=1790132816677, onlineDateStr=2026-09-23, pubDate=1776614400000, pubDateStr=2026-04-20, doiRegisterDate=null, doiRegisterDateStr=null, onlineIssueDate=1790132816677, onlineIssueDateStr=2026-09-23, onlineJustAcceptDate=null, onlineJustAcceptDateStr=null, onlineFirstDate=null, onlineFirstDateStr=null, sourceXml=null, magXml=null, createTime=1790132816677, creator=13701087609, updateTime=1790132816677, updator=13701087609, issue=Issue{id=1309475195581198782, tenantId=1146029695717560320, journalId=1189873562199433220, year='2026', volume='', issue='4', pageStart='1', pageEnd='72', issueExtLink='null', onlineDate='null', pubDate='1776614400000', pubDateStr='2026-04-20', beforeIssueId=null, nextIssueId=null, price=null, status=1, issueComplete=1, articleOrder=1, issueType=-1, specialIssue=0, createTime=1790132815498, creator='13701087609', updateTime=1790133009559, updator='13701087609', preIssue=null, nextIssue=null, articleTotal=null, ext={EN=IssueExt(id=1309476009590751261, tenantId=1146029695717560320, journalId=1189873562199433220, issueId=1309475195581198782, language=EN, specialIssueTitle=, coverIllustrator=null, specialIssueEditor=, specialIssueAbout=), CN=IssueExt(id=1309476009590751262, tenantId=1146029695717560320, journalId=1189873562199433220, issueId=1309475195581198782, language=CN, specialIssueTitle=, coverIllustrator=null, specialIssueEditor=, specialIssueAbout=)}, issueFiles=null, downloadFileDto=null}, startPage=26, endPage=31, ext={EN=ArticleExt(id=1309475200681472497, articleId=1309475200522088944, tenantId=1146029695717560320, journalId=1189873562199433220, language=EN, title=Application of Topology Optimization in the Design of Air Suspension Integrated Axle Housing, columnId=null, journalTitle=Automobile Technology & Material, columnName=null, runingTitle=null, highlight=null, articleAbstract=

As a core load-bearing component of the vehicle, the lightweight and reliability design of the air suspension integrated axle housing is crucial for improving overall vehicle performance. Addressing the limitations of traditional design methods in adapting to complex dynamic loads, this paper proposes a topology optimization method based on dynamic load spectra and the SIMP (Solid Isotropic Material with Penalization) method for non-uniform material distribution. A multi-condition topology optimization strategy applicable to diverse engineering scenarios is established. During the optimization process, the material density is adjusted iteratively based on analytical results to progressively refine the structure, ultimately achieving the optimal material distribution for the integrated axle housing. The study demonstrates that this method significantly reduces the axle housing mass by 90 kg while meeting strength and fatigue life requirements, providing an effective solution for lightweight design of air suspension integrated axle housings.

, authors=Na Zhang, Yuqiang Guan, Ting Yu, Dongwei Wang, Shuyi Li, Yijun Liu, authorsList=Na Zhang, Yuqiang Guan, Ting Yu, Dongwei Wang, Shuyi Li, Yijun Liu, authorCompany=null, correspAuthors=null, authorNote=null, correspAuthorsNote=null, copyrightStatement=null, copyrightOwner=null, extLink=null, articleAbsUrl=null, sourceXml=null, magXml=null, pdfUrl=null, pdf=null, pdfFileSize=null, pdfExtLink=null, richHtmlUrl=null, mobilePdfUrl=null, reviewReport=null, pdfFirstPage=null, abstractGraph=null, abstractGraphContent=null, abstractVideo=null, citation=null, cebUrl=null, magXmlContent=null, mapNumber=null, fund=null), CN=ArticleExt(id=1309475200899576306, articleId=1309475200522088944, tenantId=1146029695717560320, journalId=1189873562199433220, language=CN, title=拓扑优化在一体化桥壳设计中的应用, columnId=1190284220841955836, journalTitle=汽车工艺与材料, columnName=生产现场, runingTitle=null, highlight=null, articleAbstract=

空悬一体化桥壳作为整车核心承载部件,其轻量化与可靠性设计对提升整车性能具有重要的意义。为解决传统设计方法难以适应复杂动态载荷的问题,提出了一种基于动态载荷谱与变密度法的非均匀材料分布拓扑优化方法,建立适用于广泛工程场景的多工况拓扑优化策略,在优化过程中根据分析结果调整材料密度,逐步实现结构的优化,得到一体化桥壳最优的材料分布。研究表明,该方法能显著降低桥壳质量,实现质量降低90 kg,同时满足强度与疲劳寿命要求,为空悬一体化桥壳的轻量化设计提供了有效解决方案。

, authors=张娜, 关雨墙, 于艇, 王冬伟, 李书仪, 刘艺君, authorsList=张娜, 关雨墙, 于艇, 王冬伟, 李书仪, 刘艺君, authorCompany=null, correspAuthors=null, authorNote=

张娜(1979—),女,高级工程师,学士学位,研究方向为汽车结构可靠耐久性CAE仿真及轻量化。

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张娜(1979—),女,高级工程师,学士学位,研究方向为汽车结构可靠耐久性CAE仿真及轻量化。

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张娜(1979—),女,高级工程师,学士学位,研究方向为汽车结构可靠耐久性CAE仿真及轻量化。

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拓扑优化在一体化桥壳设计中的应用
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张娜 , 关雨墙 , 于艇 , 王冬伟 , 李书仪 , 刘艺君
汽车工艺与材料 | 生产现场 2026,(4): 26-31
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汽车工艺与材料 |生产现场 2026 , (4) : 26 -31
拓扑优化在一体化桥壳设计中的应用
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张娜, 关雨墙, 于艇, 王冬伟, 李书仪, 刘艺君
作者信息
  • 一汽解放汽车股份有限公司,长春 130011
作者简介:

张娜(1979—),女,高级工程师,学士学位,研究方向为汽车结构可靠耐久性CAE仿真及轻量化。

Application of Topology Optimization in the Design of Air Suspension Integrated Axle Housing
Na Zhang, Yuqiang Guan, Ting Yu, Dongwei Wang, Shuyi Li, Yijun Liu
Affiliations
  • FAW Jiefang Automotive Co., Ltd., Changchun 130011
出版时间: 2026-04-20 doi: 10.19710/J.cnki.1003-8817.20250287
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空悬一体化桥壳作为整车核心承载部件,其轻量化与可靠性设计对提升整车性能具有重要的意义。为解决传统设计方法难以适应复杂动态载荷的问题,提出了一种基于动态载荷谱与变密度法的非均匀材料分布拓扑优化方法,建立适用于广泛工程场景的多工况拓扑优化策略,在优化过程中根据分析结果调整材料密度,逐步实现结构的优化,得到一体化桥壳最优的材料分布。研究表明,该方法能显著降低桥壳质量,实现质量降低90 kg,同时满足强度与疲劳寿命要求,为空悬一体化桥壳的轻量化设计提供了有效解决方案。

空悬一体化桥壳  /  载荷谱  /  拓扑优化  /  轻量化设计

As a core load-bearing component of the vehicle, the lightweight and reliability design of the air suspension integrated axle housing is crucial for improving overall vehicle performance. Addressing the limitations of traditional design methods in adapting to complex dynamic loads, this paper proposes a topology optimization method based on dynamic load spectra and the SIMP (Solid Isotropic Material with Penalization) method for non-uniform material distribution. A multi-condition topology optimization strategy applicable to diverse engineering scenarios is established. During the optimization process, the material density is adjusted iteratively based on analytical results to progressively refine the structure, ultimately achieving the optimal material distribution for the integrated axle housing. The study demonstrates that this method significantly reduces the axle housing mass by 90 kg while meeting strength and fatigue life requirements, providing an effective solution for lightweight design of air suspension integrated axle housings.

Air suspension integrated axle housing  /  Load spectrum  /  Topology optimization  /  Lightweight design
张娜, 关雨墙, 于艇, 王冬伟, 李书仪, 刘艺君. 拓扑优化在一体化桥壳设计中的应用. 汽车工艺与材料, 2026 , (4) : 26 -31 . DOI: 10.19710/J.cnki.1003-8817.20250287
Na Zhang, Yuqiang Guan, Ting Yu, Dongwei Wang, Shuyi Li, Yijun Liu. Application of Topology Optimization in the Design of Air Suspension Integrated Axle Housing[J]. Automobile Technology & Material, 2026 , (4) : 26 -31 . DOI: 10.19710/J.cnki.1003-8817.20250287

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doi: 10.19710/J.cnki.1003-8817.20250287
  • 首发时间:2026-09-23
  • 出版时间:2026-04-20
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2种不同金属材料的力学参数
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Family
属数
Number of
genus
种数
Number of
species
占总种数比例
Percentage of
total species (%)
属
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种数
Number of
species
占总种数比例
Percentage of total
species (%)
鹅膏菌科Amanitaceae 2 11 5.26 鹅膏菌属 Amanita 10 4.78
小菇科 Mycenaceae 2 12 5.74 丝盖伞属 Inocybe 5 2.39
多孔菌科 Polyporaceae 8 14 6.70 蜡蘑属 Laccaria 5 2.39
红菇科 Russulaceae 3 23 11.00 小皮伞属 Marasmius 6 2.87
小菇属 Mycena 11 5.26
光柄菇属 Pluteus 5 2.39
红菇属 Russula 17 8.13
栓菌属 Trametes 5 2.39
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