Article(id=1322164755675067003, tenantId=1146029695717560320, journalId=1225396423026438145, issueId=1322164546295410919, articleNumber=null, orderNo=null, doi=null, pmid=null, cstr=null, oa=null, hot=null, price=null, onlineType=0, articleFormat=0, articleType=null, articleTypeStr=null, receivedDate=1733760000000, receivedDateStr=2024-12-10, revisedDate=null, revisedDateStr=null, acceptedDate=null, acceptedDateStr=null, onlineDate=1793158242385, onlineDateStr=2026-10-28, pubDate=1764000000000, pubDateStr=2025-11-25, doiRegisterDate=null, doiRegisterDateStr=null, onlineIssueDate=1793158242385, onlineIssueDateStr=2026-10-28, onlineJustAcceptDate=null, onlineJustAcceptDateStr=null, onlineFirstDate=null, onlineFirstDateStr=null, sourceXml=null, magXml=null, createTime=1793158242385, creator=13701087609, updateTime=1793158242385, updator=13701087609, issue=Issue{id=1322164546295410919, tenantId=1146029695717560320, journalId=1225396423026438145, year='2025', volume='45', issue='11', pageStart='1', pageEnd='284', issueExtLink='null', onlineDate='null', pubDate='1764000000000', pubDateStr='2025-11-25', beforeIssueId=null, nextIssueId=null, price=null, status=1, issueComplete=1, articleOrder=1, issueType=-1, specialIssue=null, createTime=1793158192465, creator='13701087609', updateTime=1793158905697, updator='13701087609', preIssue=null, nextIssue=null, articleTotal=null, ext={EN=IssueExt(id=1322167537857573862, tenantId=1146029695717560320, journalId=1225396423026438145, issueId=1322164546295410919, language=EN, specialIssueTitle=, coverIllustrator=null, specialIssueEditor=, specialIssueAbout=), CN=IssueExt(id=1322167537861768167, tenantId=1146029695717560320, journalId=1225396423026438145, issueId=1322164546295410919, language=CN, specialIssueTitle=, coverIllustrator=null, specialIssueEditor=, specialIssueAbout=)}, issueFiles=null, downloadFileDto=null}, startPage=233, endPage=241, ext={EN=ArticleExt(id=1322164755859616380, articleId=1322164755675067003, tenantId=1146029695717560320, journalId=1225396423026438145, language=EN, title=Research and Application of Automatic Conveying Technology of Drill Pipe for Shaft Drilling, columnId=null, journalTitle=Mining Research and Development, columnName=null, runingTitle=null, highlight=null, articleAbstract=

To address the issues of low automation, high labor intensity, inefficiency, and significant safety risks in traditional shaft drilling operations, which rely on manual assistance for drill pipe handling and conveying, an automated solution was proposed to meet the requirements of single-shift unmanned shaft drilling. This solution encompasses “drill pipe conveying, drill pipe grabbing, drill pipe transportation, and drill pipe unloading”. Firstly, by analyzing the automatic conveying process of the drill pipe in the shaft drilling, the functional requirements and motion characteristics of the automatic conveying of the drill pipe were clarified. Secondly, an automatic drill pipe conveying device and a hydraulic manipulator were developed, and their strength was verified using finite element analysis software. Finally, the hydraulic control system for automatic conveying and its control logic were studied, and the feasibility of the technology was verified through on-site application. Production practice have shown that the automatic conveying technology of drill pipe for shaft drilling has good positioning accuracy, motion performance and stability, and can realize accurate and quick conveying, grabbing, transporting, and storing drill pipes. This technology can reduce the number of workers, decrease the safety risks, and improve comprehensive operational efficiency, meeting the practical engineering needs of efficient construction of single-shift shaft unmanned drilling.

, authors=Wugang YAN1, Lianjun ZHANG2, Shihao TANG1, Qiwen TAN1, Yuming XIONG1, authorsList=Wugang YAN, Lianjun ZHANG, Shihao TANG, Qiwen TAN, Yuming XIONG, authorCompany=null, correspAuthors=null, authorNote=null, correspAuthorsNote=null, copyrightStatement=null, copyrightOwner=null, extLink=null, articleAbsUrl=null, sourceXml=null, magXml=null, pdfUrl=null, pdf=null, pdfFileSize=null, pdfExtLink=null, richHtmlUrl=null, mobilePdfUrl=null, reviewReport=null, pdfFirstPage=null, abstractGraph=null, abstractGraphContent=null, abstractVideo=null, citation=null, cebUrl=null, magXmlContent=null, mapNumber=null, fund=null), CN=ArticleExt(id=1322164761068941985, articleId=1322164755675067003, tenantId=1146029695717560320, journalId=1225396423026438145, language=CN, title=天井钻机钻杆自动输送技术研究与应用, columnId=1226462295946085268, journalTitle=矿业研究与开发, columnName=矿山机电与矿业智能化, runingTitle=null, highlight=null, articleAbstract=

针对传统天井钻机施工依赖人工辅助完成钻杆的搬运和输送,存在自动化程度低、劳动强度大、效率低、安全风险高等问题,为满足天井钻机单班无人化施工要求,提出了“钻杆输送–钻杆抓取–钻杆转运–钻杆接卸”的自动化解决方案。首先,通过对天井钻机钻杆自动输送过程进行分析,明确了钻杆自动输送的功能需求和运动特点;其次,研发了钻杆自动输送装置和液压机械手,并应用有限元分析软件对其进行强度校核;最后,研究了自动输送液控系统及其控制逻辑,并通过现场应用验证了该技术的可行性。生产实践表明,天井钻机钻杆自动输送技术具有良好的定位精度、运动性能和稳定性,可准确、快速地输送、抓取、转运和存放钻杆,能够实现减少作业人数、降低安全风险和提升综合作业效率,满足天井钻机单班无人化安全高效施工的实际工程需求。

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颜武刚(1985—),男,湖南长沙人,硕士,高级工程师,主要从事智能矿山装备研究。E-mail:

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天井钻机钻杆自动输送技术研究与应用
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颜武刚 1 , 张连军 2 , 唐世浩 1 , 谭崎文 1 , 熊钰明 1
矿业研究与开发 | 矿山机电与矿业智能化 2025,45(11): 233-241
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矿业研究与开发 |矿山机电与矿业智能化 2025 , 45 (11) : 233 -241
天井钻机钻杆自动输送技术研究与应用
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颜武刚1 , 张连军2, 唐世浩1, 谭崎文1, 熊钰明1
作者信息
  • 1.湖南创远高新机械有限责任公司,湖南 长沙 410205
  • 2.安标国家矿用产品安全标志中心有限公司,北京 100013
作者简介:

颜武刚(1985—),男,湖南长沙人,硕士,高级工程师,主要从事智能矿山装备研究。E-mail:

Research and Application of Automatic Conveying Technology of Drill Pipe for Shaft Drilling
Wugang YAN1 , Lianjun ZHANG2, Shihao TANG1, Qiwen TAN1, Yuming XIONG1
Affiliations
  • 1.Hunan Chuangyuan High-Tech Machinery Co., Ltd., Changsha, Hunan 410205, China
  • 2.China Mining Products Safety Approval and Certification Center, Beijing 100013, China
出版时间: 2025-11-25
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针对传统天井钻机施工依赖人工辅助完成钻杆的搬运和输送,存在自动化程度低、劳动强度大、效率低、安全风险高等问题,为满足天井钻机单班无人化施工要求,提出了“钻杆输送–钻杆抓取–钻杆转运–钻杆接卸”的自动化解决方案。首先,通过对天井钻机钻杆自动输送过程进行分析,明确了钻杆自动输送的功能需求和运动特点;其次,研发了钻杆自动输送装置和液压机械手,并应用有限元分析软件对其进行强度校核;最后,研究了自动输送液控系统及其控制逻辑,并通过现场应用验证了该技术的可行性。生产实践表明,天井钻机钻杆自动输送技术具有良好的定位精度、运动性能和稳定性,可准确、快速地输送、抓取、转运和存放钻杆,能够实现减少作业人数、降低安全风险和提升综合作业效率,满足天井钻机单班无人化安全高效施工的实际工程需求。

天井钻机  /  钻杆自动输送  /  液压机械手  /  单班无人化  /  强度校核

To address the issues of low automation, high labor intensity, inefficiency, and significant safety risks in traditional shaft drilling operations, which rely on manual assistance for drill pipe handling and conveying, an automated solution was proposed to meet the requirements of single-shift unmanned shaft drilling. This solution encompasses “drill pipe conveying, drill pipe grabbing, drill pipe transportation, and drill pipe unloading”. Firstly, by analyzing the automatic conveying process of the drill pipe in the shaft drilling, the functional requirements and motion characteristics of the automatic conveying of the drill pipe were clarified. Secondly, an automatic drill pipe conveying device and a hydraulic manipulator were developed, and their strength was verified using finite element analysis software. Finally, the hydraulic control system for automatic conveying and its control logic were studied, and the feasibility of the technology was verified through on-site application. Production practice have shown that the automatic conveying technology of drill pipe for shaft drilling has good positioning accuracy, motion performance and stability, and can realize accurate and quick conveying, grabbing, transporting, and storing drill pipes. This technology can reduce the number of workers, decrease the safety risks, and improve comprehensive operational efficiency, meeting the practical engineering needs of efficient construction of single-shift shaft unmanned drilling.

Shaft drilling  /  Automatic conveying of drill pipe  /  Hydraulic manipulator  /  Single shift unmanned operation  /  Strength verification
颜武刚, 张连军, 唐世浩, 谭崎文, 熊钰明. 天井钻机钻杆自动输送技术研究与应用. 矿业研究与开发, 2025 , 45 (11) : 233 -241 .
Wugang YAN, Lianjun ZHANG, Shihao TANG, Qiwen TAN, Yuming XIONG. Research and Application of Automatic Conveying Technology of Drill Pipe for Shaft Drilling[J]. Mining Research and Development, 2025 , 45 (11) : 233 -241 .
在地下竖向工程建设中,天井钻机是一种取代传统钻爆法施工,以机械破岩为基础,能够实现高效连续钻进的采掘装备,具有作业安全、成井质量好、掘进速度快等优点[1-2],在地下矿山开采、水力发电、公路铁路隧道、人防军事工程、市政工程等领域得到了越来越广泛的应用[2-6]。
我国传统天井钻机存在智能化程度低、管理粗放、综合作业效率低、施工质量严重依赖人工经验等不足,主要以现场遥控和手动操作为主,钻杆的搬运和输送依赖人工辅助完成,无法实现天井施工全流程智能自主作业。
为了解决钻机类采掘装备作业过程中钻杆自动抓取、搬运、接卸、更换、定位等难题,许多学者针对凿岩、钻探、锚固类钻机设备的自动化进行了不同程度的探索。王佳等[7]设计开发了一种基于六轴机械手自动加卸钻杆的一体式钻孔机器人及控制方法,实现了煤矿井下钻机钻孔作业的自动化;张溟晨等[8]设计了一种基于深度学习算法的钻杆定位系统,并将其应用于ZYWL-4000Y智能钻探钻机提升钻杆装卸效率;万祖保等[9]基于机器视觉及工业机器人设计了钻杆自动搬运系统,实现了煤矿钻机钻杆搬运的自动化;张强等[10]设计了一套锚杆自动抓取与搬运机械手装置,实现了煤矿掘进机锚杆自动抓取与搬运;马振纲[11]提出了一种自动换杆机构思路,用于解决煤矿钻机存放钻杆和自动换杆的问题;张刚等[12]设计了全断面电控钻机加杆装置及控制系统,该系统可实现钻杆的自动输送、辅助上扣、存储与搬运、安全保护等功能;颜武刚等[13-14]基于双阀芯电液数字阀控制技术,设计了一种自动接卸钻杆液压机械手,用于实现大直径深孔钻机钻杆的自动抓取、转运和放置。综上所述,目前国内对于采矿、凿岩及钻探类设备钻杆抓取、搬运、接卸及存储等环节的自动化研究较多,而关于天井钻机钻杆自动输送技术方面的研究较少。
本文以实现天井钻机单班无人化施工为目标,提出“钻杆输送–钻杆抓取–钻杆转运–钻杆接卸”的自动化解决方案,研发钻杆自动输送装置、重载液压机械手及液控系统,实现天井钻机自动输送钻杆,并通过工业应用验证了该技术的可行性。研究成果可为实现天井钻机全流程智能自主作业提供技术支撑。
天井钻机进行导孔作业时,根据作业指令控制自动输送装置,将钻杆准确移动至机械手抓取的初始位置。机械手卡爪抓取钻杆后,通过转臂和起落组合动作自动完成钻杆的转运和对中,动力头回转转速和推进油缸运动速度,通过闭环控制完成自动接杆[15]。导孔作业钻杆自动输送过程如图1所示,输送流程如图2所示。
天井钻机自下而上进行扩孔作业,每施工一根钻杆深度就需要卸除一根钻杆。当推进油缸提升到指定位置后,控制器发出卸杆作业指令,机械手卡爪抓取钻杆,动力头回转转速和推进油缸运动速度,通过闭环控制完成自动卸杆,再通过转臂和起落组合动作自动完成钻杆的转运、放置和存储。扩孔作业钻杆自动存储过程如图3所示,存储流程如图4所示。
钻杆自动输送技术通过集成数据采集传感装置、自动控制系统及高效执行机构,实现钻杆的自动化输送。在导孔作业时,该系统能将钻杆从存储装置自动抓取并精准对接至钻机工作位,完成稳定钻进;在扩孔作业时,能实现从钻机工作位到存储装置的自动卸杆与存储。
通过对多个天井钻机施工过程进行统计分析,发现单班平均进尺深度约为10~15 m,消耗约8~10根钻杆,据此对钻杆自动输送装置提出如下设计要求:
(1)可存储单班无人作业钻杆的数量;
(2)单根钻杆重205 kg,因此要求装置具有足够的强度,保证长期运行过程的稳定可靠;
(3)根据控制器发出的作业指令,可通过传感装置自动控制输送装置,准确完成钻杆的输送和定位,便于机械手顺利抓取钻杆;
(4)由于输送装置承载钻杆质量较大,升降油缸在装置下落过程中承受的是变化的负负载,因此要求装置在升降和平移运动过程中保持平稳,防止过大冲击损坏输送装置。
根据上述设计要求,钻杆自动输送装置按10根钻杆的存储容量进行设计,主要由底座、升降板、滑架和连杆机构等组成,如图5所示。其中滑架用于存储和水平输送钻杆,升降板用于将钻杆托起,与滑架组合实现钻杆的自动输送[16]。
(1)第1根钻杆自动输送。导孔作业前,将钻杆自动输送装置存储满10根钻杆(初始状态见图5)。开始导孔作业,第1根钻杆输送只需要通过平移油缸驱动滑架向前移动至机械手抓取的初始位置,当传感装置检测钻杆移动到位后,机械手进行第1根钻杆的抓取和转运,第1根钻杆自动输送完成,如图6所示。
(2)第2根钻杆自动输送的控制过程为:
1)自动检测,当传感装置检测到第1根钻杆被机械手转运后,控制器发出指令,自动输送第2根钻杆;
2)控制升降油缸完成升降板的举升,将剩余的9根钻杆托起,使滑架处于空载状态,如图7(a)所示;
3)控制平移油缸完成滑架缩回,如图7(b)所示;
4)控制升降油缸完成升降板的下落,将剩余的9根钻杆重新放置于滑架,此时第2根钻杆位于原来第1根钻杆的位置,完成了钻杆位置切换,如图7(c)所示;
5)控制平移油缸驱动滑架向前移动至机械手抓取的初始位置,完成第2根钻杆的自动输送循环,如图7(d)所示。
后续自动导孔作业过程中,按此方式自动输送钻杆,当存储的10根钻杆输送完成后,再重新存储10根钻杆至自动输送装置,重复以上步骤直至完成整个自动导孔作业。
(1)第1根钻杆自动存储。当扩孔作业完成1根钻杆的深度后,控制系统检测识别并停止反扩作业,系统通过闭环控制驱动动力头反转和推进油缸反提完成自动卸杆,机械手通过转臂和起落组合动作完成钻杆的抓取、转运、放置和存储。至此,第1根钻杆自动存储完成,如图8所示。
(2)第2根钻杆自动存储的控制过程为:
1)自动检测,当传感装置检测到第1根钻杆被机械手放置在滑架时,控制器发出自动存储指令;
2)控制平移油缸完成滑架缩回,如图9(a)所示;
3)控制升降油缸完成升降板的举升,将存储的第1根钻杆托起,使滑架处于空载状态,如图9(b)所示;
4)控制平移油缸完成滑架伸出至机械手存储钻杆的初始位置,如图9(c)所示;
5)控制升降油缸完成升降板的下落,将存储的第1根钻杆重新放置于滑架,完成钻杆存储位置的切换,如图9(d)所示;
6)进入第2根钻杆自动存储循环,如图9(e)所示。
后续扩孔作业过程中,按此自动存储方式进行钻杆存储,当存储满10根钻杆时,人工辅助将存储的钻杆运离自动输送装置,如此循环直至完成整个自动扩孔作业。
(1)静态承载状态强度分析。钻杆自动输送装置存储满10根钻杆时处于满负载状态,此时全部负载作用于底座,该状态下的负载由底座两侧的横梁承受。单根钻杆重205 kg,10根钻杆的总质量为2 050 kg,通过有限元仿真软件对底座进行静态强度校核分析,结果如图10所示。
由图10可知,当底座承受10根钻杆的静态负载时,底座最大变形位移位于横梁中间,为0.042 mm,位移变形量非常小;最大应力出现在横梁焊缝处,为21 MPa。底座最大变形与应力均在设计允许范围内,符合要求。
(2)托起状态强度分析。升降油缸驱动连杆机构推动升降板将10根钻杆托起的过程中,升降油缸安装座和连杆机构的结构强度是保证钻杆安全托起和下落的关键。通过有限元仿真软件进行静态强度校核分析,结果如图11所示。
由图11可知,在升降油缸驱动连杆机构推动升降板将10根钻杆托起的过程中,升降油缸安装座最大变形位移为2.0 mm,最大应力为180 MPa;连杆机构最大变形位移为2.1 mm,最大应力为251 MPa。二者的结构强度均符合要求。
天井钻机通过机械手完成钻杆转运[17],机械手的重复定位精度影响抓取或存放钻杆时与自动输送装置的衔接,以及接卸钻杆时与动力头接杆装置的对中。机械手采用卡爪、转臂和起落三动作组合式设计,如图12所示。
导孔作业时,机械手将钻杆从自动输送装置转运至动力头下方,转运过程为:卡爪抓取钻杆→转臂、起落组合转运钻杆→钻杆对中→自动接杆;扩孔作业时,机械手将钻杆从动力头下方转运至自动输送装置,转运过程与导孔作业相反:卡爪抓取钻杆→自动卸杆→转臂、起落组合转运钻杆→钻杆存放。钻杆转运过程如图13所示。
(1)水平抓杆状态强度分析。机械手转臂油缸完全伸出,使转臂处于水平最远状态抓取钻杆,该状态下机械手起落架和安装座受负载的作用强度最大。通过有限元仿真软件对机械手进行静态强度校核分析,结果如图14所示。
由图14可知,当转臂处于水平最远状态抓取钻杆时,机械手最大变形位移位于转臂侧板,为1.47 mm;最大应力出现在起落架与安装座连接处,为110 MPa。二者结构强度均符合要求。
(2)接杆状态强度分析。机械手转运钻杆至动力头下方对中完成后,控制器发出自动接杆指令,动力头回转的同时推进油缸向下运动,直至动力头接杆装置与钻杆螺纹接触并进行接杆。接杆过程中,机械手在钻杆轴向将承受最大约3 t的极限负载,此时要求机械手具备足够的强度,否则将被轴向负载压溃。通过有限元仿真软件对机械手进行强度校核分析,结果如图15所示。
由图15可知,接杆过程中机械手最大位移变形位于转臂最远端半圆板上,为12 mm;最大应力出现在起落架的起落杆上,为230 MPa。二者结构强度均符合要求。
自动输送装置液控系统主要由回转液压回路、推进液压回路和自动输送液压回路组成。回转液压回路用于控制动力头液压马达正反转,推进液压回路用于控制推进油缸推进或反提,自动输送液压回路用于控制自动输送装置的平移、升降以及机械手的起落、转臂和卡爪。自动输送装置液控系统结构如图16所示。
为了实现钻杆自动输送,在各执行元件上安装传感装置,用于实时监测各执行元件的运行状态并进行闭环反馈控制,控制逻辑如图17所示。
国内某地下斑岩矿区采用大直径深孔阶段空场嗣后充填采矿法。该采矿工艺中,切割井施工采用搭载钻杆自动输送技术及智能控制系统(如图18所示)的智能化天井钻机,替代传统人工钻爆法和传统机械化天井施工,完成厂内测试后,在该矿区890 m、950 m中段采场进行了工业应用,从钻杆输送、钻杆抓取、钻杆转运、钻杆接卸及自主作业等环节进行了天井智能掘进测试验证。
现场应用发现,钻杆自动输送装置放置钻杆及钻杆对中时,机械手末端定位精度高、重复性好,运动过程平稳,满足使用要求,实现了钻杆自动化输送、抓取、转运、存储和接卸。与传统人工现场手动或遥控天井钻机机械化施工相比,自动化、智能化天井施工技术可满足全流程单班无人化导、扩孔作业。该技术已成功应用于42条井径为2 m的天井工程,累计完成2 316 m无人化施工作业。而应用自动化、智能化技术后,由单台设备作业人员2人减少至2台设备作业人员1人,天井钻机年平均工程量由1 500 m增加至1 800 m,实现减人50%以上,综合施工效率提高20%以上,每年可增加创收约135万元。
传统天井钻机施工依赖人工辅助完成钻杆的搬运和输送,作业人员需长时间暴露在井下采空区,劳动强度大、安全风险高。本文通过研究和应用钻杆自动输送技术,实现了天井施工全流程单班无人化导、扩孔作业,并以国内某地下斑岩矿区为试验对象,开展了现场实际工程应用,得出以下主要结论。
(1)提出了“钻杆输送–钻杆抓取–钻杆转运–钻杆接卸”的自动化解决方案,通过对导、扩孔作业钻杆自动输送过程进行研究,理论上确定了该方案的可行性。研发了钻杆自动输送装置、液压机械手及其控制方法,并采用有限元分析软件进行结构设计的合理性分析,结果表明,自动输送装置、机械手的结构强度和变形位移均满足正常使用要求。
(2)现场工业应用结果表明,钻杆自动输送技术具有定位精度高、过程控制平稳、重复性好等特点,通过搭载智能控制系统可满足天井钻机单班无人自主作业要求。该技术的应用可实现减少作业人数、降低安全风险和提升综合作业效率,经济效益显著。
(3)钻杆自动输送技术为实现全系列天井施工无人化提供了重要的技术支撑,对类似钻机装备的自动化、智能化升级具有一定的借鉴和参考意义。
  • 国家重点研发计划项目(2023YFC2907405)
  • 湖南省重点研发计划项目(2024JK2028)
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2025年第45卷第11期
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  • 接收时间:2024-12-10
  • 首发时间:2026-10-28
  • 出版时间:2025-11-25
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  • 收稿日期:2024-12-10
基金
国家重点研发计划项目(2023YFC2907405)
湖南省重点研发计划项目(2024JK2028)
作者信息
    1.湖南创远高新机械有限责任公司,湖南 长沙 410205
    2.安标国家矿用产品安全标志中心有限公司,北京 100013
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2种不同金属材料的力学参数
科
Family
属数
Number of
genus
种数
Number of
species
占总种数比例
Percentage of
total species (%)
属
Genus
种数
Number of
species
占总种数比例
Percentage of total
species (%)
鹅膏菌科Amanitaceae 2 11 5.26 鹅膏菌属 Amanita 10 4.78
小菇科 Mycenaceae 2 12 5.74 丝盖伞属 Inocybe 5 2.39
多孔菌科 Polyporaceae 8 14 6.70 蜡蘑属 Laccaria 5 2.39
红菇科 Russulaceae 3 23 11.00 小皮伞属 Marasmius 6 2.87
小菇属 Mycena 11 5.26
光柄菇属 Pluteus 5 2.39
红菇属 Russula 17 8.13
栓菌属 Trametes 5 2.39
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