Article(id=1321866407856427162, tenantId=1146029695717560320, journalId=1225396423026438145, issueId=1321866297609146910, articleNumber=null, orderNo=null, doi=null, pmid=null, cstr=null, oa=null, hot=null, price=null, onlineType=0, articleFormat=0, articleType=null, articleTypeStr=null, receivedDate=1747065600000, receivedDateStr=2025-05-13, revisedDate=null, revisedDateStr=null, acceptedDate=null, acceptedDateStr=null, onlineDate=1793087110723, onlineDateStr=2026-10-27, pubDate=1779638400000, pubDateStr=2026-05-25, doiRegisterDate=null, doiRegisterDateStr=null, onlineIssueDate=1793087110723, onlineIssueDateStr=2026-10-27, onlineJustAcceptDate=null, onlineJustAcceptDateStr=null, onlineFirstDate=null, onlineFirstDateStr=null, sourceXml=null, magXml=null, createTime=1793087110723, creator=13701087609, updateTime=1793087110723, updator=13701087609, issue=Issue{id=1321866297609146910, tenantId=1146029695717560320, journalId=1225396423026438145, year='2026', volume='46', issue='5', pageStart='1', pageEnd='312', issueExtLink='null', onlineDate='null', pubDate='1779638400000', pubDateStr='2026-05-25', beforeIssueId=null, nextIssueId=null, price=null, status=1, issueComplete=1, articleOrder=1, issueType=-1, specialIssue=null, createTime=1793087084438, creator='13701087609', updateTime=1793094562481, updator='13701087609', preIssue=null, nextIssue=null, articleTotal=null, ext={EN=IssueExt(id=1321897662853533805, tenantId=1146029695717560320, journalId=1225396423026438145, issueId=1321866297609146910, language=EN, specialIssueTitle=, coverIllustrator=null, specialIssueEditor=, specialIssueAbout=), CN=IssueExt(id=1321897662853533806, tenantId=1146029695717560320, journalId=1225396423026438145, issueId=1321866297609146910, language=CN, specialIssueTitle=, coverIllustrator=null, specialIssueEditor=, specialIssueAbout=)}, issueFiles=null, downloadFileDto=null}, startPage=211, endPage=216, ext={EN=ArticleExt(id=1321866408074530971, articleId=1321866407856427162, tenantId=1146029695717560320, journalId=1225396423026438145, language=EN, title=Research on the Application of Distributed Control System in Zhuziling Aggregate Factory, columnId=null, journalTitle=Mining Research and Development, columnName=null, runingTitle=null, highlight=null, articleAbstract=

Aiming at the pain points of heavy assets, high energy consumption and low reliability of equipment in traditional aggregate plants, the Distributed Control System (DCS) has been adopted. Through the implementation of hardware redundancy configuration, Modbus communication protocol integration and advanced control algorithm, the DCS designed and optimized the whole process of crushing, screening, sand making and water circulation control in Zhuzailing Aggregate Factory. The application effect of DCS in material balance, equipment monitoring and energy consumption management were analyzed. The results show that since the system has put into operation, the no-load energy consumption of the equipment is reduced by 15%, and the comprehensive energy consumption is reduced by 18%. The average fault interval time is increased from 1 200 h to 2 100 h, the average repair time is shortened by 47%, the comprehensive efficiency of the equipment is increased from 74% to 89%, and the turnover rate of spare parts is increased by 62%. The whole life cycle of the equipment is extended by 3-5 a, and the annual production capacity is increased by 150 000 tons. At the same time, the technical problems such as signal interference, lightning strike and power fluctuation in high dust environment have been solved. DCS can systematically improve the energy efficiency, reliability and intelligence level of aggregate plants, and provide engineering reference for the green and intelligent transformation of similar enterprises.

, authors=Xinggang Wu^{1, 2}, Hao Wu^{1, 2}, Xuetao Wang³, Xiaowen Lu^{1, 2}, Zekun Zhou^{1, 2}, Hongyang Zhao⁴, authorsList=Xinggang Wu, Hao Wu, Xuetao Wang, Xiaowen Lu, Zekun Zhou, Hongyang Zhao, authorCompany=null, correspAuthors=null, authorNote=null, correspAuthorsNote=null, copyrightStatement=null, copyrightOwner=null, extLink=null, articleAbsUrl=null, sourceXml=null, magXml=null, pdfUrl=null, pdf=null, pdfFileSize=null, pdfExtLink=null, richHtmlUrl=null, mobilePdfUrl=null, reviewReport=null, pdfFirstPage=null, abstractGraph=null, abstractGraphContent=null, abstractVideo=null, citation=null, cebUrl=null, magXmlContent=null, mapNumber=null, fund=null), CN=ArticleExt(id=1321866408372326556, articleId=1321866407856427162, tenantId=1146029695717560320, journalId=1225396423026438145, language=CN, title=分布式控制系统在竹仔岭骨料厂的应用研究, columnId=1226462295946085268, journalTitle=矿业研究与开发, columnName=矿山机电与矿业智能化, runingTitle=null, highlight=null, articleAbstract=

针对传统骨料厂重资产、高能耗、设备可靠性低等痛点，采用分布式控制系统（DCS），通过硬件冗余配置、Modbus通信协议集成及先进控制算法的实施，对竹仔岭骨料厂破碎、筛分、制砂及水循环控制等全流程工艺进行设计和优化，分析DCS在物料平衡、设备监控、能耗管理等方面的应用效果。研究结果表明：系统投入运行后，设备空载能耗降低15%，综合能耗下降18%；吨骨料水耗从3.2 m³降至2.56 m³，年节水25万t；平均故障间隔时间从1 200 h提升至2 100 h，平均修复时间缩短47%，设备综合效率由74%增至89%，备件周转率提高62%；设备全生命周期延长3~5 a，年产能提升15万t；同时，解决了高粉尘环境下的信号干扰、雷击及电源波动等技术难题。DCS能够系统性提升骨料厂的能效、可靠性与智能化水平，为同类企业的绿色化、智能化转型提供工程参考。

, authors=吴兴刚^{1, 2}, 吴浩^{1, 2}, 王学涛³, 芦晓雯^{1, 2}, 周泽坤^{1, 2}, 赵虹洋⁴, authorsList=吴兴刚, 吴浩, 王学涛, 芦晓雯, 周泽坤, 赵虹洋, authorCompany=null, correspAuthors=null, authorNote=, correspAuthorsNote=null, copyrightStatement=null, copyrightOwner=null, extLink=null, articleAbsUrl=null, sourceXml=gew1TfYW93W42K7Qkn78RQ==, magXml=3xxMysEqiu9Zh23XZ+qIvw==, pdfUrl=null, pdf=WeHGpNm0fgjoJuuPMI0XSg==, pdfFileSize=1645558, pdfExtLink=null, richHtmlUrl=null, mobilePdfUrl=null, reviewReport=null, pdfFirstPage=null, abstractGraph=null, abstractGraphContent=null, abstractVideo=null, citation=null, cebUrl=null, magXmlContent=9bHtB3vuem47zwU5I8ubWA==, mapNumber=null, fund=null)}, authors=[Author(id=1321866409018249386, tenantId=1146029695717560320, journalId=1225396423026438145, articleId=1321866407856427162, orderNo=0, firstName=null, middleName=null, lastName=null, nameCn=null, orcid=null, stid=null, country=null, authorPic=null, dead=0, email=wuxinggang2025@126.com, emailSecond=null, emailThird=null, correspondingAuthor=0, authorType=1, ext={EN=AuthorExt(id=1321866409102135469, tenantId=1146029695717560320, journalId=1225396423026438145, articleId=1321866407856427162, authorId=1321866409018249386, language=EN, stringName=Xinggang Wu, firstName=Xinggang, middleName=null, lastName=Wu, prefix=null, suffix=null, authorComment=null, nameInitials=null, affiliation=null, department=null, xref=^{1, 2}, address=^1.China Railway 19th Bureau Group Zhuhai Branch Co., Ltd. Zhuhai Branch, Zhuhai, Guangdong 519100, China
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吴兴刚（1979—），男，黑龙江双鸭山人，工程师，主要从事矿山智能化控制系统研发与应用研究。E-mail: wuxinggang2025@126.com

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吴兴刚（1979—），男，黑龙江双鸭山人，工程师，主要从事矿山智能化控制系统研发与应用研究。E-mail: wuxinggang2025@126.com

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