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2. Beijing Advanced Engineering Technology and Application Research Center of Aluminum Materials, Beijing 100095, China;
3. Beijing Institute of Astronautical Systems Engineering, Beijing 100076, China, fund=null, authors=FAN Zhenzhong1,2 , ZANG Jidong3 , YAN Xiaobo3 , WANG Duanzhi3 , WANG Shengqiang1,2 , authorsList=FAN Zhenzhong, ZANG Jidong, YAN Xiaobo, WANG Duanzhi, WANG Shengqiang), CN=ArticleExt(id=1242136170440761654, articleId=1242136167190180088, tenantId=1146029695717560320, journalId=1146031591421210625, language=CN, title=ZL114A 铝硅合金微观疏松的HIP工艺处理, columnId=1146540929516700224, journalTitle=科技导报, columnName=研究论文, runingTitle=null, highlight=null, articleAbstract=采用光学显微镜OM、扫描电镜SEM、WDW-100 KN万能拉伸试验机、PLA30050疲劳试验机,结合三因素三水平正交试验,研究了不同等级微观疏松冶金缺陷经热等静压处理(HIP)工艺处理后的微观组织与力学性能。结果表明,HIP工艺处理温度对Q值(合金材料综合性能数值)影响最高,其次为HIP压力与时间。ZL114A合金Ⅲ级微观疏松冶金缺陷经540℃与140 MPa下HIP处理4 h后,合金材料的抗拉强度、屈服强度、延伸率、布氏硬度与轴向疲劳寿命分别增至340 MPa、280 MPa、8%、125HBS和4.1×105 ,综合力学性能Q值达到475.45。综合工艺成本与使用效果考虑,ZL114A合金优先选用540℃、140 MPa与2 h的HIP工艺参数。相同HIP工艺参数下,与Ⅲ级微观疏松冶金缺项相比,Ⅰ级与Ⅱ级微观疏松冶金缺陷区域经HIP处理后的Q值分别提升5.1%与2.4%;Ⅳ级与Ⅴ级微观疏松冶金缺陷区域分别降低15.98%和25.61%。, correspAuthors=null, authorNote=樊振中,高级工程师,研究方向为大型薄壁整体铝合金铸件凝固成型制造与新型合金材料,电子信箱:fanzhenzhong2010@163.com, correspAuthorsNote=null, copyrightStatement=null, copyrightOwner=null, extLink=null, articleAbsUrl=null, sourceXml=null, magXml=null, pdfUrl=null, pdf=ts6speNKFxx5Xlg3tkN/UA==, pdfFileSize=2872475, pdfExtLink=null, richHtmlUrl=null, mobilePdfUrl=null, reviewReport=null, pdfFirstPage=null, abstractGraph=null, abstractGraphContent=null, abstractVideo=null, citation=null, cebUrl=null, magXmlContent=null, mapNumber=null, authorCompany=1. 中国航空工业集团公司北京航空材料研究院, 北京 100095;
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科技导报
| 研究论文 2017, 35(13): 90-97
ZL114A 铝硅合金微观疏松的HIP工艺处理
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樊振中1,2 , 臧季冬3 , 闫晓博3 , 王端志3 , 王胜强1,2
作者信息
1. 中国航空工业集团公司北京航空材料研究院, 北京 100095;
2. 北京市先进铝合金材料及应用工程技术研究中心, 北京 100095;
3. 北京宇航系统工程研究所, 北京 100076
Effects of HIP process on microstructure and mechanical properties of micro-porosity in ZL114A alloy
Affiliations
出版时间: 2017-07-13
doi: 10.3981/j.issn.1000-7857.2017.11.014
文章导航
采用光学显微镜OM、扫描电镜SEM、WDW-100 KN万能拉伸试验机、PLA30050疲劳试验机,结合三因素三水平正交试验,研究了不同等级微观疏松冶金缺陷经热等静压处理(HIP)工艺处理后的微观组织与力学性能。结果表明,HIP工艺处理温度对Q值(合金材料综合性能数值)影响最高,其次为HIP压力与时间。ZL114A合金Ⅲ级微观疏松冶金缺陷经540℃与140 MPa下HIP处理4 h后,合金材料的抗拉强度、屈服强度、延伸率、布氏硬度与轴向疲劳寿命分别增至340 MPa、280 MPa、8%、125HBS和4.1×105 ,综合力学性能Q值达到475.45。综合工艺成本与使用效果考虑,ZL114A合金优先选用540℃、140 MPa与2 h的HIP工艺参数。相同HIP工艺参数下,与Ⅲ级微观疏松冶金缺项相比,Ⅰ级与Ⅱ级微观疏松冶金缺陷区域经HIP处理后的Q值分别提升5.1%与2.4%;Ⅳ级与Ⅴ级微观疏松冶金缺陷区域分别降低15.98%和25.61%。
ZL114A合金
/
微观疏松
/
HIP工艺
/
微观组织
/
力学性能
The microstructure and mechanical properties of different grades of micro-porosity are studied by optical microscope, scanning electron microscopy, WDW-100KN universal tensile testing machine, and PLA30050 fatigue testing machine, together with the orthogonal test with three factors and levels. The results show that the most important impact parameter on the HIP process is temperature, followed by pressure and time. The tensile strength, yield strength, elongation, Brinell hardness, axial fatigue life and Q value of ZL114A alloy within the micro-porosity of grade III are increased to 340 MPa, 280 MPa, 8%, 125HBS, 4.1×105 and 475.45, respectively after the HIP process under 540℃, 140 MPa and 4 h conditions. Cconsidering both the process cost and effect, the optimal parameters of HIP process are 540℃, 140 MPa and 2 h. Compared with the micro-porosity of grade III, the Q values of grade I and grade II are increased by 5.1% and 2.4%, respectively after the HIP process, whereas the Q values of grades IV and V are decreased by 15.98% and 25.61%, respectively.
ZL114A alloy
/
micro-porosity
/
HIP process
/
microstructure
/
mechanical properties
樊振中, 臧季冬, 闫晓博, 王端志, 王胜强.
ZL114A 铝硅合金微观疏松的HIP工艺处理.
科技导报,
2017
, 35
(13)
: 90
-97
.
DOI: 10.3981/j.issn.1000-7857.2017.11.014
FAN Zhenzhong, ZANG Jidong, YAN Xiaobo, WANG Duanzhi, WANG Shengqiang.
Effects of HIP process on microstructure and mechanical properties of micro-porosity in ZL114A alloy[J].
Science & Technology Review ,
2017
, 35
(13)
: 90
-97
.
DOI: 10.3981/j.issn.1000-7857.2017.11.014
2017年第35卷第13期
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文章信息
doi: 10.3981/j.issn.1000-7857.2017.11.014
接收时间:2016-09-07
首发时间:2017-07-17
出版时间:2017-07-13
收稿日期:2016-09-07
修回日期:2017-02-10
https://castjournals.cast.org.cn/joweb/kjdb/CN/10.3981/j.issn.1000-7857.2017.11.014
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2种不同金属材料的力学参数
科 Family 属数 Number of genus 种数 Number of species 占总种数比例 Percentage of total species (%) 属 Genus 种数 Number of species 占总种数比例 Percentage of total species (%) 鹅膏菌科Amanitaceae 2 11 5.26 鹅膏菌属 Amanita 10 4.78 小菇科 Mycenaceae 2 12 5.74 丝盖伞属 Inocybe 5 2.39 多孔菌科 Polyporaceae 8 14 6.70 蜡蘑属 Laccaria 5 2.39 红菇科 Russulaceae 3 23 11.00 小皮伞属 Marasmius 6 2.87 小菇属 Mycena 11 5.26 光柄菇属 Pluteus 5 2.39 红菇属 Russula 17 8.13 栓菌属 Trametes 5 2.39
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