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Based on the VOF multi-medium model, the Reynolds stress model and the discrete phase model for the continuous phase and the dispersed phase, the multi-medium erosion, the motion trajectory of the solid particle and the impact process between the solid particle and the machine surface are simulated. The volume content of the solid phase in the multi-medium flow is lower than 10% in this simulation model. The simulation result shows that, the related parameters of the solid particles, such as the density and the diameter, the mix proportion and the plunger speed of the impeller, would greatly influence the motion trajectory and the impaction of the solid particles with the machine surface. The solid particles with a large mass are apt to move toward the working surface and impact the inside of the piston shell. On the other hand, the small particles are liable to impact the plunger barrel assembly. 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科技导报
| 研究论文 2012, 30(6): 44-48
多相介质诱发柱塞泵内部磨损
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张强1,2,3 , 付云飞1 , 袁智3 , 宋振铎3
作者信息
1. 辽宁工程技术大学机械工程学院,辽宁阜新 123000;2. 大连理工大学工业装备结构分析国家重点实验室,辽宁大连 116023;3. 中国煤矿机械装备有限责任公司,北京 100011
Multi-medium Running Induced Piston Pump Erosion
Affiliations
出版时间: 2012-02-28
doi: 10.3981/j.issn.1000-7857.2012.06.006
文章导航
为了突破油水煤浆作为替代燃料发展的瓶颈,解决油水煤浆替代柴油应用于柴油机和固体煤颗粒的存在加剧柱塞泵磨损问题,通过数值模拟和实验测试方法找出多相介质下诱发柱塞泵内部磨损的机制。采用VOF多相流动模型,对颗粒运动轨迹、颗粒与过流表面的相互碰撞过程、固液(煤、油)磨损进行了数值模拟,并试验测试分析。研究结果表明:离散相颗粒的性质(密度、粒径)、混合比例及柱塞运动速度对颗粒运动轨迹及壁面碰撞过程有重要的影响;大粒径、大密度的颗粒运动轨迹向柱塞泵壳体内侧偏移,与其撞击并反弹,易发生多次撞击,对柱塞泵壳体内侧磨损程度大;小颗粒易与柱塞偶件发生撞击,因柱塞偶件表面油膜颗粒一般与其发生一次撞击,冲蚀磨损相对弱些;凸轮速度直接影响柱塞运动速度,速度加剧内部磨损;混合燃料中固体颗粒的体积比增大,对柱塞偶件的磨损加剧,模拟结果与试验结果吻合。
柱塞泵
/
VOF多相流模型
/
油水煤浆
/
磨损
In order to break through the bottleneck in the development for the oil-coal-water slurry to serve as the alternative fuels, this paper studies the problem of substituting the oil-coal-water slurry for the diesel fuel to be used on diesel engines where solid coal particles would exacerbate the piston pump wear, and carries out a multi-phase numerical simulation to identify the media-induced piston wear mechanism. Based on the VOF multi-medium model, the Reynolds stress model and the discrete phase model for the continuous phase and the dispersed phase, the multi-medium erosion, the motion trajectory of the solid particle and the impact process between the solid particle and the machine surface are simulated. The volume content of the solid phase in the multi-medium flow is lower than 10% in this simulation model. The simulation result shows that, the related parameters of the solid particles, such as the density and the diameter, the mix proportion and the plunger speed of the impeller, would greatly influence the motion trajectory and the impaction of the solid particles with the machine surface. The solid particles with a large mass are apt to move toward the working surface and impact the inside of the piston shell. On the other hand, the small particles are liable to impact the plunger barrel assembly. The higher the plunger speed, the more plunger barrel assembly erosion will be resulted; the plunger barrel assembly wears more severely with the increase of the solid mix proportion. Simulation results agree with experimental results.
piston pump
/
VOF multi-medium flow model
/
oil -coal-water slurry
/
erosion
张强;;付云飞;袁智;宋振铎.
多相介质诱发柱塞泵内部磨损.
科技导报,
2012
, 30
(6)
: 44
-48
.
DOI: 10.3981/j.issn.1000-7857.2012.06.006
ZHANG Qiang;;FU Yunfei;YUAN Zhi;SONG Zhenduo.
Multi-medium Running Induced Piston Pump Erosion[J].
Science & Technology Review ,
2012
, 30
(6)
: 44
-48
.
DOI: 10.3981/j.issn.1000-7857.2012.06.006
2012年第30卷第6期
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文章信息
doi: 10.3981/j.issn.1000-7857.2012.06.006
接收时间:2011-11-16
首发时间:2012-02-28
出版时间:2012-02-28
收稿日期:2011-11-16
修回日期:2012-02-01
https://castjournals.cast.org.cn/joweb/kjdb/CN/10.3981/j.issn.1000-7857.2012.06.006
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2种不同金属材料的力学参数
科 Family 属数 Number of genus 种数 Number of species 占总种数比例 Percentage of total species (%) 属 Genus 种数 Number of species 占总种数比例 Percentage of total species (%) 鹅膏菌科Amanitaceae 2 11 5.26 鹅膏菌属 Amanita 10 4.78 小菇科 Mycenaceae 2 12 5.74 丝盖伞属 Inocybe 5 2.39 多孔菌科 Polyporaceae 8 14 6.70 蜡蘑属 Laccaria 5 2.39 红菇科 Russulaceae 3 23 11.00 小皮伞属 Marasmius 6 2.87 小菇属 Mycena 11 5.26 光柄菇属 Pluteus 5 2.39 红菇属 Russula 17 8.13 栓菌属 Trametes 5 2.39
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