Article(id=1209927810060259932, tenantId=1146029695717560320, journalId=1149653034449285133, issueId=1209927804129514029, articleNumber=null, orderNo=null, doi=10.16790/j.cnki.1009-9239.im.2024.04.012, pmid=null, cstr=null, oa=null, hot=null, price=null, onlineType=0, articleFormat=0, articleType=null, articleTypeStr=research-article, receivedDate=1696953600000, receivedDateStr=2023-10-11, revisedDate=1703433600000, revisedDateStr=2023-12-25, acceptedDate=null, acceptedDateStr=null, onlineDate=1766398869289, onlineDateStr=2025-12-22, pubDate=1713542400000, pubDateStr=2024-04-20, doiRegisterDate=null, doiRegisterDateStr=null, onlineIssueDate=1766398869289, onlineIssueDateStr=2025-12-22, onlineJustAcceptDate=null, onlineJustAcceptDateStr=null, onlineFirstDate=null, onlineFirstDateStr=null, sourceXml=null, magXml=null, createTime=1766398869289, creator=13701087609, updateTime=1766398869289, updator=13701087609, issue=Issue{id=1209927804129514029, tenantId=1146029695717560320, journalId=1149653034449285133, year='2024', volume='57', issue='4', pageStart='1', pageEnd='129', issueExtLink='null', onlineDate='null', pubDate='null', beforeIssueId=null, nextIssueId=null, price=null, status=1, issueComplete=1, articleOrder=1, issueType=-1, specialIssue=null, createTime=1766398867876, creator=13701087609, updateTime=1766563872818, updator=13701087609, preIssue=null, nextIssue=null, ext={EN=IssueExt(id=1210619885072282300, tenantId=1146029695717560320, journalId=1149653034449285133, issueId=1209927804129514029, language=EN, specialIssueTitle=, coverIllustrator=null, specialIssueEditor=, specialIssueAbout=), CN=IssueExt(id=1210619885072282301, tenantId=1146029695717560320, journalId=1149653034449285133, issueId=1209927804129514029, language=CN, specialIssueTitle=, coverIllustrator=null, specialIssueEditor=, specialIssueAbout=)}, issueFiles=null}, startPage=82, endPage=87, ext={EN=ArticleExt(id=1209927810370638439, articleId=1209927810060259932, tenantId=1146029695717560320, journalId=1149653034449285133, language=EN, title=Research on sintering process of glass insulating layer on surface of oxygen-free copper, columnId=1190369198472794288, journalTitle=Insulating Materials, columnName=Insulation Technology, runingTitle=null, highlight=null, articleAbstract=
In order to solve the problem of turn-to-turn insulation for oxygen-free copper coils in radio frequency plasma of antenna built-in type, a process capable of sintering a glass insulating layer on the surface of oxygen-free copper was studied, and the effects of factors such as different surface treatment method, binder, and sintering temperature of the process on the performance of glass insulating layer were investigated in detail. The results show that the oxygen-free copper surface after acid washing pretreatment can significantly improve the wettability of low-temperature glaze on the copper surface compare to alkali washing, and reducing the "porosity" on the insulating layer surface. At the same time, an appropriate adding amount of Na2SiO3-5H2O binder can improve the interface combination effect between the glass insulating layer and the copper surface, and improve the hardness of glass insulating layer surface. In addition, the surface hardness of the insulating layer increases with the increase of the sintering temperature, and the number of "porosity" on the insulating layer surface is gradually reduced. An oxygen-free copper coil antenna with a glass insulating layer on the surface was finally prepared according to this process, which achieved a long-time discharge maintenance and effectively solved the turn-to-turn insulation problem during discharge process.
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为解决天线内置型射频等离子体中无氧铜线圈的匝间绝缘问题,本文研究了一种能够在无氧铜表面烧制玻璃绝缘层的工艺,并详细研究该工艺中不同表面处理方式、粘结剂、烧制温度等因素对玻璃绝缘层性能的影响。结果表明:对无氧铜表面进行酸洗预处理相对于碱洗能够显著提高低温釉料在铜表面的润湿性,减少绝缘层表面“孔隙”的产生;同时添加适量的Na2SiO3·5H2O粘结剂能够改善玻璃绝缘层与铜表面的界面结合效果,并提高玻璃绝缘层表面的硬度;此外,绝缘层表面硬度随着烧制温度的升高逐步提高,且绝缘层表面的“孔隙”数量逐步减少;最终根据该工艺制备了表面烧制玻璃绝缘层的无氧铜线圈天线,实现了长时间的放电维持,有效解决了放电过程中匝间的绝缘问题。
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钱玉忠(1991-),男(汉族),安徽蚌埠人,副研究员,主要从事紧凑型高性能中子源方向的研究。
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吴亮亮(1996-),男(汉族),安徽黄山人,硕士生,主要从事高性能离子源结构和工艺的研究。
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1School of Mechanical and Electrical Engineering, Anhui University of Science and Technology, Huainan 232001, China
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1安徽理工大学 机电工程学院,安徽 淮南 232001
2合肥综合性国家科学中心能源研究院, 安徽 合肥 230031, bio={"content":"
吴亮亮(1996-),男(汉族),安徽黄山人,硕士生,主要从事高性能离子源结构和工艺的研究。
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吴亮亮(1996-),男(汉族),安徽黄山人,硕士生,主要从事高性能离子源结构和工艺的研究。
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不同表面处理及涂覆效果的样品对比图, figureFileSmall=HcAMTogPYFSz9tTsmljSfw==, figureFileBig=c2i5SzqM6BArLvjW3X1gfQ==, tableContent=null), ArticleFig(id=1217486439625970189, tenantId=1146029695717560320, journalId=1149653034449285133, articleId=1209927810060259932, language=EN, label=Fig.5, caption=
SEM images of samples sintered using different processing methods, figureFileSmall=JpMmDg1yC12ry4Cf7qWGzA==, figureFileBig=4aW86WCAAnwW2mFLJn40bw==, tableContent=null), ArticleFig(id=1217486439697273360, tenantId=1146029695717560320, journalId=1149653034449285133, articleId=1209927810060259932, language=CN, label=图5, caption=
不同处理方式烧制样品的SEM图像, figureFileSmall=JpMmDg1yC12ry4Cf7qWGzA==, figureFileBig=4aW86WCAAnwW2mFLJn40bw==, tableContent=null), ArticleFig(id=1217486439785353748, tenantId=1146029695717560320, journalId=1149653034449285133, articleId=1209927810060259932, language=EN, label=Fig.6, caption=
Energy dispersive spectrometer line scan analysis results, figureFileSmall=j4+mQCm8GgaQbE8eXFx+uw==, figureFileBig=av4cfURAO8fcrGHIn9/4gg==, tableContent=null), ArticleFig(id=1217486439873434138, tenantId=1146029695717560320, journalId=1149653034449285133, articleId=1209927810060259932, language=CN, label=图6, caption=
线扫分析结果, figureFileSmall=j4+mQCm8GgaQbE8eXFx+uw==, figureFileBig=av4cfURAO8fcrGHIn9/4gg==, tableContent=null), ArticleFig(id=1217486439948931614, tenantId=1146029695717560320, journalId=1149653034449285133, articleId=1209927810060259932, language=EN, label=Fig.7, caption=
Comparison on sintered samples before and after adding adhesive, figureFileSmall=i60goUvEqj4FrP2A3PQiyw==, figureFileBig=UdR5TknUIZjpZPragrtLFQ==, tableContent=null), ArticleFig(id=1217486440032817697, tenantId=1146029695717560320, journalId=1149653034449285133, articleId=1209927810060259932, language=CN, label=图7, caption=
粘结剂添加前后的烧制实物对比, figureFileSmall=i60goUvEqj4FrP2A3PQiyw==, figureFileBig=UdR5TknUIZjpZPragrtLFQ==, tableContent=null), ArticleFig(id=1217486440141869607, tenantId=1146029695717560320, journalId=1149653034449285133, articleId=1209927810060259932, language=EN, label=Fig.8, caption=
Hardness testing of insulating layer, figureFileSmall=sGKdzQ4eE/FUq7SuD5jI/w==, figureFileBig=HIFyFT591neksMxURPCt1w==, tableContent=null), ArticleFig(id=1217486440238338604, tenantId=1146029695717560320, journalId=1149653034449285133, articleId=1209927810060259932, language=CN, label=图8, caption=
绝缘层硬度测试, figureFileSmall=sGKdzQ4eE/FUq7SuD5jI/w==, figureFileBig=HIFyFT591neksMxURPCt1w==, tableContent=null), ArticleFig(id=1217486440343196209, tenantId=1146029695717560320, journalId=1149653034449285133, articleId=1209927810060259932, language=EN, label=Fig.9, caption=
Comparison on hardness of insulating layer with different mass fraction of binder, figureFileSmall=IG3bxnGjC7M2ftT9F8g3oA==, figureFileBig=v9j0HsDpuJTnkeJtMoHuIw==, tableContent=null), ArticleFig(id=1217486440435470901, tenantId=1146029695717560320, journalId=1149653034449285133, articleId=1209927810060259932, language=CN, label=图9, caption=
添加不同比例粘结剂的绝缘层硬度对比, figureFileSmall=IG3bxnGjC7M2ftT9F8g3oA==, figureFileBig=v9j0HsDpuJTnkeJtMoHuIw==, tableContent=null), ArticleFig(id=1217486440557105725, tenantId=1146029695717560320, journalId=1149653034449285133, articleId=1209927810060259932, language=EN, label=Fig.10, caption=
Comparison on insulating layers at different sintering temperatures, figureFileSmall=r9MQdggFH4jeUc7/XRCTpA==, figureFileBig=fIN7/91QJRXBmdbAoO7o2Q==, tableContent=null), ArticleFig(id=1217486440632603200, tenantId=1146029695717560320, journalId=1149653034449285133, articleId=1209927810060259932, language=CN, label=图10, caption=
不同烧制温度下的绝缘层对比, figureFileSmall=r9MQdggFH4jeUc7/XRCTpA==, figureFileBig=fIN7/91QJRXBmdbAoO7o2Q==, tableContent=null), ArticleFig(id=1217486440771015239, tenantId=1146029695717560320, journalId=1149653034449285133, articleId=1209927810060259932, language=EN, label=Fig.11, caption=
Comparison on hardness of insulating layer with different sintering parameters, figureFileSmall=fzq3Ht1WAn7hoQYLqLSIWw==, figureFileBig=TFa8HMQmQ3WT6U0xNWq90w==, tableContent=null), ArticleFig(id=1217486442088026702, tenantId=1146029695717560320, journalId=1149653034449285133, articleId=1209927810060259932, language=CN, label=图11, caption=
不同烧制参数下的绝缘层硬度对比, figureFileSmall=fzq3Ht1WAn7hoQYLqLSIWw==, figureFileBig=TFa8HMQmQ3WT6U0xNWq90w==, tableContent=null), ArticleFig(id=1217486442167718481, tenantId=1146029695717560320, journalId=1149653034449285133, articleId=1209927810060259932, language=EN, label=Fig.12, caption=
Glass insulating layer sintered on the surface of oxygen-free copper, figureFileSmall=iFi1cZIm4YpfFgLUdyMqug==, figureFileBig=d1HRiaxW8VuH/wk2bxvWeA==, tableContent=null), ArticleFig(id=1217486442230633046, tenantId=1146029695717560320, journalId=1149653034449285133, articleId=1209927810060259932, language=CN, label=图12, caption=
无氧铜线圈烧制玻璃绝缘层, figureFileSmall=iFi1cZIm4YpfFgLUdyMqug==, figureFileBig=d1HRiaxW8VuH/wk2bxvWeA==, tableContent=null), ArticleFig(id=1217486442322907738, tenantId=1146029695717560320, journalId=1149653034449285133, articleId=1209927810060259932, language=EN, label=Tab.1, caption=
The composition and proportion of glaze aggregate, figureFileSmall=null, figureFileBig=null, tableContent=
| 成分 | 质量分数/% | 成分 | 质量分数/% |
|---|
| Al2O3 | 28.90 | K2O | 3.82 |
| SiO2 | 63.24 | Na2O | 1.53 |
| Fe2O3 | 1.23 | TiO2 | 0.53 |
| CaO | 0.33 | MgO | 0.42 |
), ArticleFig(id=1217486442419376737, tenantId=1146029695717560320, journalId=1149653034449285133, articleId=1209927810060259932, language=CN, label=表1, caption=
釉骨料各组成成分及配比
, figureFileSmall=null, figureFileBig=null, tableContent=
| 成分 | 质量分数/% | 成分 | 质量分数/% |
|---|
| Al2O3 | 28.90 | K2O | 3.82 |
| SiO2 | 63.24 | Na2O | 1.53 |
| Fe2O3 | 1.23 | TiO2 | 0.53 |
| CaO | 0.33 | MgO | 0.42 |
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