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A theoretical model of composite metal rubber (C-MR) was established on the basis of static mechanical test. A novel preparation process was used to prepare C-MR, which was subjected to static mechanical tests. The mechanical model of C-MR was established by combining the static mechanical models of wove-metal rubber (W-MR) and tangled-metal rubber (T-MR), and the effects of different knitting and winding ratios on the mechanical properties of C-MR were investigated. The comparison between the test data and the theoretical model shows that the theoretical model can predict the mechanical properties of C-MR effectively. The results show that the knitting and winding ratio has a significant effect on the mechanical properties of C-MR, and the larger the knitting and winding ratio is, the larger the stiffness and damping properties of C-MR are. The conclusion can provide a theoretical support for the preparation and application of C-MR.
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在静态力学试验的基础上,建立一种复合型金属橡胶(Composite-Metal Rubber, C-MR)的理论模型。采用一种新型制备工艺制备C-MR,对其进行静态力学试验。结合编织型金属橡胶(Wove-Metal Rubber, W-MR)和缠绕型金属橡胶(Tangled-Metal Rubber, T-MR)的静力学模型,建立了C-MR的力学模型,并研究了不同编缠比对C-MR力学特性的影响。试验数据和理论模型对比结果表明,该理论模型能够有效预测C-MR的力学特性。并且发现,编缠比对C-MR的力学特性有显著影响,编缠比越大,C-MR的刚度和阻尼特性越大。研究结论可为C-MR的制备和应用提供理论支持。
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余慧杰,男,1978年生,福建南靖人,博士,教授,硕士研究生导师;主要研究方向为电子设备可靠性设计、隔振系统设计;E-mail:hjyu@usst.edu.cn。
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余慧杰,男,1978年生,福建南靖人,博士,教授,硕士研究生导师;主要研究方向为电子设备可靠性设计、隔振系统设计;E-mail:hjyu@usst.edu.cn。
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Simplified model of the elementary spring, figureFileSmall=q0y6n7C8ULwXGOtQvveiyQ==, figureFileBig=LoDkoI5g0i4UHmZgsSsHaQ==, tableContent=null), ArticleFig(id=1241446444457063403, tenantId=1146029695717560320, journalId=1227999626482147330, articleId=1241446433648341783, language=CN, label=图1, caption=
微元弹簧简化模型, figureFileSmall=q0y6n7C8ULwXGOtQvveiyQ==, figureFileBig=LoDkoI5g0i4UHmZgsSsHaQ==, tableContent=null), ArticleFig(id=1241446444654195698, tenantId=1146029695717560320, journalId=1227999626482147330, articleId=1241446433648341783, language=EN, label=Fig. 2, caption=
Internal structure and simplified diagram of W-MR, figureFileSmall=7K4WGBKY2K/DDdMbt3YOTg==, figureFileBig=829eqakEGz8eTM5jFidBEw==, tableContent=null), ArticleFig(id=1241446444725498869, tenantId=1146029695717560320, journalId=1227999626482147330, articleId=1241446433648341783, language=CN, label=图2, caption=
W-MR内部结构及简化图, figureFileSmall=7K4WGBKY2K/DDdMbt3YOTg==, figureFileBig=829eqakEGz8eTM5jFidBEw==, tableContent=null), ArticleFig(id=1241446444817773560, tenantId=1146029695717560320, journalId=1227999626482147330, articleId=1241446433648341783, language=EN, label=Fig. 3, caption=
Composite-metal rubber sample, figureFileSmall=N33JLDy7ruMZS6pYqQLEdA==, figureFileBig=hw2ThF131fkDehWqhG4NJQ==, tableContent=null), ArticleFig(id=1241446444901659644, tenantId=1146029695717560320, journalId=1227999626482147330, articleId=1241446433648341783, language=CN, label=图3, caption=
复合型金属橡胶样品, figureFileSmall=N33JLDy7ruMZS6pYqQLEdA==, figureFileBig=hw2ThF131fkDehWqhG4NJQ==, tableContent=null), ArticleFig(id=1241446444998127616, tenantId=1146029695717560320, journalId=1227999626482147330, articleId=1241446433648341783, language=EN, label=Fig. 4, caption=
C-MR preparation process, figureFileSmall=g4nCzKPY2MR3qSDULi6i2A==, figureFileBig=RX1vwqAIu+wdo0uA93uxVQ==, tableContent=null), ArticleFig(id=1241446445107179524, tenantId=1146029695717560320, journalId=1227999626482147330, articleId=1241446433648341783, language=CN, label=图4, caption=
C-MR制备工艺流程, figureFileSmall=g4nCzKPY2MR3qSDULi6i2A==, figureFileBig=RX1vwqAIu+wdo0uA93uxVQ==, tableContent=null), ArticleFig(id=1241446445220425737, tenantId=1146029695717560320, journalId=1227999626482147330, articleId=1241446433648341783, language=EN, label=Fig. 5, caption=
Static mechanical test of the metal rubber, figureFileSmall=thAOmyza+AAV25tH41NHuQ==, figureFileBig=nOE9/pT2+sOy/Bac/MXGUQ==, tableContent=null), ArticleFig(id=1241446445312700428, tenantId=1146029695717560320, journalId=1227999626482147330, articleId=1241446433648341783, language=CN, label=图5, caption=
金属橡胶静态力学试验, figureFileSmall=thAOmyza+AAV25tH41NHuQ==, figureFileBig=nOE9/pT2+sOy/Bac/MXGUQ==, tableContent=null), ArticleFig(id=1241446446797484046, tenantId=1146029695717560320, journalId=1227999626482147330, articleId=1241446433648341783, language=EN, label=Fig. 6, caption=
Static mechanical properties of C-MR specimen with different knitting and winding ratios, figureFileSmall=0PYOorzmBcmNkfN/yEwWOw==, figureFileBig=D/FJVdXtop2YqEiOnMgitg==, tableContent=null), ArticleFig(id=1241446446910730258, tenantId=1146029695717560320, journalId=1227999626482147330, articleId=1241446433648341783, language=CN, label=图6, caption=
不同编缠比C-MR试件静力学特性, figureFileSmall=0PYOorzmBcmNkfN/yEwWOw==, figureFileBig=D/FJVdXtop2YqEiOnMgitg==, tableContent=null), ArticleFig(id=1241446447011393557, tenantId=1146029695717560320, journalId=1227999626482147330, articleId=1241446433648341783, language=EN, label=Fig. 7, caption=
Results of parameter identification of C-MR specimen, figureFileSmall=lD3FmjkWrrvY0GiyrMReUA==, figureFileBig=Nx5ooc6d0XeSLuuTEwOMMQ==, tableContent=null), ArticleFig(id=1241446447091085336, tenantId=1146029695717560320, journalId=1227999626482147330, articleId=1241446433648341783, language=CN, label=图7, caption=
C-MR试件参数识别结果, figureFileSmall=lD3FmjkWrrvY0GiyrMReUA==, figureFileBig=Nx5ooc6d0XeSLuuTEwOMMQ==, tableContent=null), ArticleFig(id=1241446447162388507, tenantId=1146029695717560320, journalId=1227999626482147330, articleId=1241446433648341783, language=EN, label=Fig. 8, caption=
Comparison of theoretical and test results of C-MR model, figureFileSmall=XpXLGn2rxD4FrPA3vKZ5Eg==, figureFileBig=O1E3czV5jrcAnyIIn34iSQ==, tableContent=null), ArticleFig(id=1241446447233691680, tenantId=1146029695717560320, journalId=1227999626482147330, articleId=1241446433648341783, language=CN, label=图8, caption=
C-MR模型理论值与试验值对比, figureFileSmall=XpXLGn2rxD4FrPA3vKZ5Eg==, figureFileBig=O1E3czV5jrcAnyIIn34iSQ==, tableContent=null), ArticleFig(id=1241446447359520806, tenantId=1146029695717560320, journalId=1227999626482147330, articleId=1241446433648341783, language=EN, label=Tab. 1, caption=
Parameters of C-MR specimen with different knitting and winding ratios
, figureFileSmall=null, figureFileBig=null, tableContent=
编缠比 Knitting and winding ratio CMR | 丝径 Wire diameter/ mm | 外径 Outer diameter D/mm | 相对密度 Relative density  |
|---|
| 0(W-MR) | dw = 0.08 | — | 0.15 |
| 0.4、0.5、0.6 | dT = 0.08 dw = 0.08 | 0.8 | 0.15 |
| 1(T-MR) | dT = 0.08 | 0.8 | 0.15 |
), ArticleFig(id=1241446447460184106, tenantId=1146029695717560320, journalId=1227999626482147330, articleId=1241446433648341783, language=CN, label=表1, caption=
不同编缠比C-MR试件参数
, figureFileSmall=null, figureFileBig=null, tableContent=
编缠比 Knitting and winding ratio CMR | 丝径 Wire diameter/ mm | 外径 Outer diameter D/mm | 相对密度 Relative density  |
|---|
| 0(W-MR) | dw = 0.08 | — | 0.15 |
| 0.4、0.5、0.6 | dT = 0.08 dw = 0.08 | 0.8 | 0.15 |
| 1(T-MR) | dT = 0.08 | 0.8 | 0.15 |
), ArticleFig(id=1241446447535681581, tenantId=1146029695717560320, journalId=1227999626482147330, articleId=1241446433648341783, language=EN, label=Tab. 2, caption=
Process parameters of C-MR specimen for parameter identification
, figureFileSmall=null, figureFileBig=null, tableContent=
试件编号 Specimen number | 编缠比 Knitting and winding ratio CMR | 丝径 Wire diameter/ mm | 外径 Outer diameter D/mm | 相对密度 Relative density  |
|---|
| 1 | 0(W-MR) | dw=0.08 | — | 0.15 |
| 2、3、4 | 0.4、0.5、0.6 | dT=0.08 dw=0.08 | 0.8 | 0.15 |
| 5 | 1(T-MR) | dT=0.08 | 0.8 | 0.15 |
), ArticleFig(id=1241446447627956274, tenantId=1146029695717560320, journalId=1227999626482147330, articleId=1241446433648341783, language=CN, label=表2, caption=
用于参数识别的C-MR试件工艺参数
, figureFileSmall=null, figureFileBig=null, tableContent=
试件编号 Specimen number | 编缠比 Knitting and winding ratio CMR | 丝径 Wire diameter/ mm | 外径 Outer diameter D/mm | 相对密度 Relative density  |
|---|
| 1 | 0(W-MR) | dw=0.08 | — | 0.15 |
| 2、3、4 | 0.4、0.5、0.6 | dT=0.08 dw=0.08 | 0.8 | 0.15 |
| 5 | 1(T-MR) | dT=0.08 | 0.8 | 0.15 |
), ArticleFig(id=1241446447703453750, tenantId=1146029695717560320, journalId=1227999626482147330, articleId=1241446433648341783, language=EN, label=Tab. 3, caption=
Fitting results of C-MR specimen
, figureFileSmall=null, figureFileBig=null, tableContent=
试件编号 Specimen number | CMR | c1 | c2 | c3 | R2 |
|---|
| 1 | 0 | 0.566 0 | -0.503 0 | 0.159 2 | 0.996 8 |
| 2 | 0.4 | 2.006 2 | -1.945 5 | 0.626 4 | 0.994 1 |
| 3 | 0.5 | 3.797 5 | -3.533 6 | 1.158 1 | 0.998 0 |
| 4 | 0.6 | 5.606 5 | -5.769 1 | 1.952 2 | 0.997 1 |
| 5 | 1 | 12.502 2 | -10.071 5 | 3.251 7 | 0.998 7 |
), ArticleFig(id=1241446447808311356, tenantId=1146029695717560320, journalId=1227999626482147330, articleId=1241446433648341783, language=CN, label=表3, caption=
C-MR试件拟合结果
, figureFileSmall=null, figureFileBig=null, tableContent=
试件编号 Specimen number | CMR | c1 | c2 | c3 | R2 |
|---|
| 1 | 0 | 0.566 0 | -0.503 0 | 0.159 2 | 0.996 8 |
| 2 | 0.4 | 2.006 2 | -1.945 5 | 0.626 4 | 0.994 1 |
| 3 | 0.5 | 3.797 5 | -3.533 6 | 1.158 1 | 0.998 0 |
| 4 | 0.6 | 5.606 5 | -5.769 1 | 1.952 2 | 0.997 1 |
| 5 | 1 | 12.502 2 | -10.071 5 | 3.251 7 | 0.998 7 |
), ArticleFig(id=1241446447892197441, tenantId=1146029695717560320, journalId=1227999626482147330, articleId=1241446433648341783, language=EN, label=Tab. 4, caption=
Process parameters of C-MR specimen for validation
, figureFileSmall=null, figureFileBig=null, tableContent=
试件编号 Specimen number | 编缠比 Knitting and winding ratio CMR | 丝径 Wire diameter/mm | 外径 Outer diameter D/mm | 相对密度 Relative density  |
|---|
| 6 | 0.2 | dT = 0.1 dw = 0.1 | 0.8 | 0.15 |
| 7 | 0.9 | dT = 0.1 dw = 0.1 | 2.0 | 0.15 |
), ArticleFig(id=1241446447984472132, tenantId=1146029695717560320, journalId=1227999626482147330, articleId=1241446433648341783, language=CN, label=表4, caption=
用于验证的C-MR试件工艺参数
, figureFileSmall=null, figureFileBig=null, tableContent=
试件编号 Specimen number | 编缠比 Knitting and winding ratio CMR | 丝径 Wire diameter/mm | 外径 Outer diameter D/mm | 相对密度 Relative density  |
|---|
| 6 | 0.2 | dT = 0.1 dw = 0.1 | 0.8 | 0.15 |
| 7 | 0.9 | dT = 0.1 dw = 0.1 | 2.0 | 0.15 |
), ArticleFig(id=1241446448097718345, tenantId=1146029695717560320, journalId=1227999626482147330, articleId=1241446433648341783, language=EN, label=Tab. 5, caption=
Results of the residual analysis
, figureFileSmall=null, figureFileBig=null, tableContent=
试件编号 Specimen number | CMR | RRMSE | R2 |
|---|
| 6 | 0.2 | 2.943 4 | 0.991 1 |
| 7 | 0.9 | 4.776 9 | 0.997 3 |
), ArticleFig(id=1241446448169021519, tenantId=1146029695717560320, journalId=1227999626482147330, articleId=1241446433648341783, language=CN, label=表5, caption=
残差分析结果
, figureFileSmall=null, figureFileBig=null, tableContent=
试件编号 Specimen number | CMR | RRMSE | R2 |
|---|
| 6 | 0.2 | 2.943 4 | 0.991 1 |
| 7 | 0.9 | 4.776 9 | 0.997 3 |
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