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As a common material for flow components, 17-4PH(0Cr17Ni4Cu4Nb) martensitic stainless steel is vulnerable to serious cavitation damage. Based on the corrosion inhibition effect of array texture structure,this study focused on the cavitation characteristics and inhibition mechanism of 17-4PH material under the surface structure of hundred-micron groove array. Based on the ultrasonic cavitation test platform, the experimental data were obtained by the weight loss method, and the data points were fitted by Logistic equation to obtain the nominal incubation period and other parameters. The results show that the surface groove target with groove spacing W and groove width L in the range of hundred-micron has a good inhibitory effect on cavitation damage. The geometric parameters of the groove array structure with the appropriate ratio can further reduce the cavitation damage of the material. The groove array target with groove width L=700 μm and groove spacing W=400 μm has the longest incubation period (22. 79 h) and the smallest cumulative mass loss (10.92 mg) after continuous cavitation for 50 h, thereby exhibiting the best cavitation resistance. This study can provide reference for practical engineering applications in preventing cavitation erosion.
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17-4PH(0Cr17Ni4Cu4Nb)马氏体不锈钢作为过流部件的一种常用材料,易受到严重的汽蚀破坏。借鉴阵列纹理结构的缓蚀作用,聚焦百微米级凹槽阵列表面结构下17-4PH叶片钢材料的汽蚀特性及抑制机制,基于超声波汽蚀试验平台,采用失重法得到试验数据,借助Logistic方程拟合数据点,得到名义潜伏期等参数。结果表明:槽间距W和槽宽L在百微米区间的表面凹槽靶材,对汽蚀损伤有很好的抑制作用;配比合适的凹槽阵列结构几何参数,可进一步减轻材料汽蚀损伤;槽宽为L=700 μm、槽间距为W=400 μm的凹槽阵列靶材,经连续汽蚀50 h后,潜伏期最长(22.79 h),质量损失量最小(10.92 mg),因而表现出最佳的抗汽蚀性能,本研究可为工程实际防汽蚀应用提供参考。
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邸娟,女,1988年生,山西太原人,博士,副教授,硕士研究生导师;主要研究方向为固液颗粒冲蚀损伤机制及控制方法、载运工具关键部件性能劣化及寿命预测等;E-mail:juandi@tyust.edu.cn。
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1.College of Vehicle and Traffic Engineering, Taiyuan University of Science and Technology, Taiyuan 030024, China
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1.太原科技大学 车辆与交通工程学院,太原 030024
2.工程结构性能演化与控制教育部重点实验室(同济大学),上海 200092
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邸娟,女,1988年生,山西太原人,博士,副教授,硕士研究生导师;主要研究方向为固液颗粒冲蚀损伤机制及控制方法、载运工具关键部件性能劣化及寿命预测等;E-mail:juandi@tyust.edu.cn。
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邸娟,女,1988年生,山西太原人,博士,副教授,硕士研究生导师;主要研究方向为固液颗粒冲蚀损伤机制及控制方法、载运工具关键部件性能劣化及寿命预测等;E-mail:juandi@tyust.edu.cn。
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1.太原科技大学 车辆与交通工程学院,太原 030024, bio={"content":"
贺磊,男,1997年生,山西吕梁人,硕士研究生;主要研究方向为汽蚀机制及防护;E-mail:hxk2135@163.com。
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贺磊,男,1997年生,山西吕梁人,硕士研究生;主要研究方向为汽蚀机制及防护;E-mail:hxk2135@163.com。
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Schematic diagram of the ultrasonic cavitation machine, figureFileSmall=XJxvuXR+x3CyAHBWTTpcOQ==, figureFileBig=9MkspwkYMNZohyXMyPhHjA==, tableContent=null), ArticleFig(id=1241446341075849461, tenantId=1146029695717560320, journalId=1227999626482147330, articleId=1241446331772882989, language=CN, label=图1, caption=
超声波汽蚀机示意图, figureFileSmall=XJxvuXR+x3CyAHBWTTpcOQ==, figureFileBig=9MkspwkYMNZohyXMyPhHjA==, tableContent=null), ArticleFig(id=1241446341277176064, tenantId=1146029695717560320, journalId=1227999626482147330, articleId=1241446331772882989, language=EN, label=Fig. 2, caption=
Test system of the ultrasonic cavitation, figureFileSmall=5VYRQKGOu/5P7VDulvRgwQ==, figureFileBig=sN+mk91NherAHQyS5wFtxA==, tableContent=null), ArticleFig(id=1241446341365256451, tenantId=1146029695717560320, journalId=1227999626482147330, articleId=1241446331772882989, language=CN, label=图2, caption=
超声波汽蚀试验系统, figureFileSmall=5VYRQKGOu/5P7VDulvRgwQ==, figureFileBig=sN+mk91NherAHQyS5wFtxA==, tableContent=null), ArticleFig(id=1241446341461725448, tenantId=1146029695717560320, journalId=1227999626482147330, articleId=1241446331772882989, language=EN, label=Fig. 3, caption=
Geometry size of the specimen block, figureFileSmall=m2em15pdZzpPjj1QDUYNmw==, figureFileBig=5d2ruaVpVyimOAqcP3+luQ==, tableContent=null), ArticleFig(id=1241446341549805834, tenantId=1146029695717560320, journalId=1227999626482147330, articleId=1241446331772882989, language=CN, label=图3, caption=
试件块几何尺寸, figureFileSmall=m2em15pdZzpPjj1QDUYNmw==, figureFileBig=5d2ruaVpVyimOAqcP3+luQ==, tableContent=null), ArticleFig(id=1241446341616914701, tenantId=1146029695717560320, journalId=1227999626482147330, articleId=1241446331772882989, language=EN, label=Fig. 4, caption=
Schematic diagram of the groove structure, figureFileSmall=pVTWADR6iFcMK1oew1GZbA==, figureFileBig=UO8HuUHoZcLjZYFj1fiW3g==, tableContent=null), ArticleFig(id=1241446341692412175, tenantId=1146029695717560320, journalId=1227999626482147330, articleId=1241446331772882989, language=CN, label=图4, caption=
凹槽结构示意图, figureFileSmall=pVTWADR6iFcMK1oew1GZbA==, figureFileBig=UO8HuUHoZcLjZYFj1fiW3g==, tableContent=null), ArticleFig(id=1241446341788881173, tenantId=1146029695717560320, journalId=1227999626482147330, articleId=1241446331772882989, language=EN, label=Fig. 5, caption=
Cumulative mass loss-time curves of four working conditions, figureFileSmall=/eZjm+IrIVxgs+/P2oLhVQ==, figureFileBig=3TPESDiRwax/9xf3u4EeEA==, tableContent=null), ArticleFig(id=1241446341885350166, tenantId=1146029695717560320, journalId=1227999626482147330, articleId=1241446331772882989, language=CN, label=图5, caption=
4种工况累积质量损失-时间曲线, figureFileSmall=/eZjm+IrIVxgs+/P2oLhVQ==, figureFileBig=3TPESDiRwax/9xf3u4EeEA==, tableContent=null), ArticleFig(id=1241446341960847643, tenantId=1146029695717560320, journalId=1227999626482147330, articleId=1241446331772882989, language=EN, label=Fig. 6, caption=
Mass loss rate of four working conditions, figureFileSmall=azV7apxC4v07Mx1lvgz6iA==, figureFileBig=KtuyXUUnOwfx/kO0u8Yk6Q==, tableContent=null), ArticleFig(id=1241446343454019874, tenantId=1146029695717560320, journalId=1227999626482147330, articleId=1241446331772882989, language=CN, label=图6, caption=
4种工况质量损失速率, figureFileSmall=azV7apxC4v07Mx1lvgz6iA==, figureFileBig=KtuyXUUnOwfx/kO0u8Yk6Q==, tableContent=null), ArticleFig(id=1241446343546294569, tenantId=1146029695717560320, journalId=1227999626482147330, articleId=1241446331772882989, language=EN, label=Fig. 7, caption=
Logistic fitting curve of 17-4PH base material, figureFileSmall=oqNe4IQA05YLvLA/WxSPKg==, figureFileBig=hK0pxCU+m4XGZ403c02v5g==, tableContent=null), ArticleFig(id=1241446343634374960, tenantId=1146029695717560320, journalId=1227999626482147330, articleId=1241446331772882989, language=CN, label=图7, caption=
17-4PH基材Logistic拟合曲线, figureFileSmall=oqNe4IQA05YLvLA/WxSPKg==, figureFileBig=hK0pxCU+m4XGZ403c02v5g==, tableContent=null), ArticleFig(id=1241446343797952824, tenantId=1146029695717560320, journalId=1227999626482147330, articleId=1241446331772882989, language=EN, label=Fig. 8, caption=
Logistic fitting curve of L=160 μm,W=200 μm sample, figureFileSmall=ZtpvxZC1DtLtv/6qwsSbQg==, figureFileBig=03GGc15/ivK+/VLSsjuKCA==, tableContent=null), ArticleFig(id=1241446343881838908, tenantId=1146029695717560320, journalId=1227999626482147330, articleId=1241446331772882989, language=CN, label=图8, caption=
L=160 μm、W=200 μm试样Logistic拟合曲线, figureFileSmall=ZtpvxZC1DtLtv/6qwsSbQg==, figureFileBig=03GGc15/ivK+/VLSsjuKCA==, tableContent=null), ArticleFig(id=1241446343961530689, tenantId=1146029695717560320, journalId=1227999626482147330, articleId=1241446331772882989, language=EN, label=Fig. 9, caption=
SEM micrograph of the sample surface in 1 h after cavitation test, figureFileSmall=0WsQYxaCWk7lfZ4eyzcyLQ==, figureFileBig=os7evFU5L9w7Cwr2lHNE6w==, tableContent=null), ArticleFig(id=1241446344078971208, tenantId=1146029695717560320, journalId=1227999626482147330, articleId=1241446331772882989, language=CN, label=图9, caption=
汽蚀1 h后试样表面扫描电子显微镜形貌, figureFileSmall=0WsQYxaCWk7lfZ4eyzcyLQ==, figureFileBig=os7evFU5L9w7Cwr2lHNE6w==, tableContent=null), ArticleFig(id=1241446344175440206, tenantId=1146029695717560320, journalId=1227999626482147330, articleId=1241446331772882989, language=EN, label=Fig. 10, caption=
SEM micrograph of the sample surface in 8 h after cavitation sample, figureFileSmall=kPTffu5TxsXvMDpx459i/Q==, figureFileBig=fF+9MpLhc0INP5vV1CDfUg==, tableContent=null), ArticleFig(id=1241446344297075030, tenantId=1146029695717560320, journalId=1227999626482147330, articleId=1241446331772882989, language=CN, label=图10, caption=
汽蚀8 h后试样表面扫描电子显微镜形貌, figureFileSmall=kPTffu5TxsXvMDpx459i/Q==, figureFileBig=fF+9MpLhc0INP5vV1CDfUg==, tableContent=null), ArticleFig(id=1241446344406126941, tenantId=1146029695717560320, journalId=1227999626482147330, articleId=1241446331772882989, language=EN, label=Fig. 11, caption=
SEM micrograph of the sample surface in 30 h after cavitation sample, figureFileSmall=1YM44xgPM7wkRxaeYMiz8Q==, figureFileBig=sWr5VaFgV2gQRFlL23nvRg==, tableContent=null), ArticleFig(id=1241446344531956063, tenantId=1146029695717560320, journalId=1227999626482147330, articleId=1241446331772882989, language=CN, label=图11, caption=
汽蚀30 h后试样表面扫描电子显微镜形貌, figureFileSmall=1YM44xgPM7wkRxaeYMiz8Q==, figureFileBig=sWr5VaFgV2gQRFlL23nvRg==, tableContent=null), ArticleFig(id=1241446344636813672, tenantId=1146029695717560320, journalId=1227999626482147330, articleId=1241446331772882989, language=EN, label=Tab. 1, caption=
Statistics of cavitation stage under four working conditions
, figureFileSmall=null, figureFileBig=null, tableContent=
工况 Working condition | 时间Time/h |
|---|
潜伏期 Latent period | 加速期 Accelerated period | 衰减期 Decline period |
|---|
| L=160 μm,W=200 μm | [0,0.79) | [0.79,22.0) | [22.0,+∞) |
| L=460 μm,W=600 μm | [0,1.08) | [1.08,26.70) | [26.70,+∞) |
| L=700 μm,W=400 μm | [0,22.79) | [22.79,48.51) | [48.51,+∞) |
未处理17-4PH基材 Untreated 17-4PH base material | [0,1.14) | [1.14,20.12) | [20.12,+∞) |
), ArticleFig(id=1241446344762642798, tenantId=1146029695717560320, journalId=1227999626482147330, articleId=1241446331772882989, language=CN, label=表1, caption=
4种工况汽蚀阶段统计
, figureFileSmall=null, figureFileBig=null, tableContent=
工况 Working condition | 时间Time/h |
|---|
潜伏期 Latent period | 加速期 Accelerated period | 衰减期 Decline period |
|---|
| L=160 μm,W=200 μm | [0,0.79) | [0.79,22.0) | [22.0,+∞) |
| L=460 μm,W=600 μm | [0,1.08) | [1.08,26.70) | [26.70,+∞) |
| L=700 μm,W=400 μm | [0,22.79) | [22.79,48.51) | [48.51,+∞) |
未处理17-4PH基材 Untreated 17-4PH base material | [0,1.14) | [1.14,20.12) | [20.12,+∞) |
), ArticleFig(id=1241446344867500405, tenantId=1146029695717560320, journalId=1227999626482147330, articleId=1241446331772882989, language=EN, label=Tab. 2, caption=
EDS analysis of four working conditions
, figureFileSmall=null, figureFileBig=null, tableContent=
工况 Working condition | 能谱仪面扫区域 Surface scanning area of EDS | 相对含量Relative content/% |
|---|
| Fe | C | O | Cu | Cr | Co | Ca | Mo | Ni | Nb | Mn |
|---|
未处理17-4PH基材 Untreated 17-4PH base material | 未汽蚀区域 Non-cavitation area | 55.1 | 0.1 | 22 | 2.3 | 11.6 | 0.4 | 1.7 | 0.5 | 4.5 | 0.8 | 0 |
| 汽蚀区域Cavitation area | 59.9 | 3.1 | 11.2 | 3.5 | 16.9 | 0.5 | 0.5 | 0.7 | 0.5 | 0.6 | 1.2 |
| L=160 μm、W=200 μm | 未汽蚀区域 Non-cavitation area | 44.6 | 6.5 | 31.8 | 1.4 | 5.6 | 0 | 2.6 | 0 | 4 | 0.3 | 0.1 |
| 汽蚀区域Cavitation area | 63.9 | 7.5 | 1.4 | 1.9 | 15.5 | 0 | 0 | 1.6 | 6.4 | 0 | 1 |
| L=460 μm、W=600 μm | 未汽蚀区域 Non-cavitation area | 42.5 | 27 | 16 | 2.3 | 7.1 | 3.4 | 1.3 | 0 | 0.2 | 0.2 | 0.2 |
| 汽蚀区域Cavitation area | 71.5 | 0.4 | 0.9 | 3.5 | 18.1 | 1.9 | 0.2 | 1.4 | 1.3 | 1.1 | 1.2 |
| L=700 μm、W=400 μm | 未汽蚀区域 Non-cavitation area | 69.4 | 2 | 4.1 | 2.3 | 14.9 | 1.8 | 0.1 | 0.9 | 1.9 | 0 | 0.2 |
| 汽蚀区域Cavitation area | 71.5 | 0.4 | 0.9 | 1.6 | 18.1 | 1.9 | 0.2 | 1.4 | 1.3 | 1.1 | 1.2 |
), ArticleFig(id=1241446345005912440, tenantId=1146029695717560320, journalId=1227999626482147330, articleId=1241446331772882989, language=CN, label=表2, caption=
4种工况能谱仪分析
, figureFileSmall=null, figureFileBig=null, tableContent=
工况 Working condition | 能谱仪面扫区域 Surface scanning area of EDS | 相对含量Relative content/% |
|---|
| Fe | C | O | Cu | Cr | Co | Ca | Mo | Ni | Nb | Mn |
|---|
未处理17-4PH基材 Untreated 17-4PH base material | 未汽蚀区域 Non-cavitation area | 55.1 | 0.1 | 22 | 2.3 | 11.6 | 0.4 | 1.7 | 0.5 | 4.5 | 0.8 | 0 |
| 汽蚀区域Cavitation area | 59.9 | 3.1 | 11.2 | 3.5 | 16.9 | 0.5 | 0.5 | 0.7 | 0.5 | 0.6 | 1.2 |
| L=160 μm、W=200 μm | 未汽蚀区域 Non-cavitation area | 44.6 | 6.5 | 31.8 | 1.4 | 5.6 | 0 | 2.6 | 0 | 4 | 0.3 | 0.1 |
| 汽蚀区域Cavitation area | 63.9 | 7.5 | 1.4 | 1.9 | 15.5 | 0 | 0 | 1.6 | 6.4 | 0 | 1 |
| L=460 μm、W=600 μm | 未汽蚀区域 Non-cavitation area | 42.5 | 27 | 16 | 2.3 | 7.1 | 3.4 | 1.3 | 0 | 0.2 | 0.2 | 0.2 |
| 汽蚀区域Cavitation area | 71.5 | 0.4 | 0.9 | 3.5 | 18.1 | 1.9 | 0.2 | 1.4 | 1.3 | 1.1 | 1.2 |
| L=700 μm、W=400 μm | 未汽蚀区域 Non-cavitation area | 69.4 | 2 | 4.1 | 2.3 | 14.9 | 1.8 | 0.1 | 0.9 | 1.9 | 0 | 0.2 |
| 汽蚀区域Cavitation area | 71.5 | 0.4 | 0.9 | 1.6 | 18.1 | 1.9 | 0.2 | 1.4 | 1.3 | 1.1 | 1.2 |
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