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To explore the impact of key parameters of brake pads on the dynamics characteristics of the braking system,the test research based on a friction testing machine with a slider-disc structure was conducted.The test research of the impact of key parameters of brake pads (rotation speed, pressure, mass, braking radius, etc.) and the braking environment (dry friction, wetness, sand) on the stability of the braking system was carried out. At the same time, a dynamics model of the brake pad braking system was established,compared with test results using the mathematical tool of autocorrelation coefficient. The results show that the key parameters of brake pads have a significant impact on the dynamics characteristics of the braking system; under different conditions of brake pad mass, tribological parameters, brake pad radius, and braking environment; the chaotic characteristics of the braking friction force signal show a trend of expansion or contraction; the chaotic vibration can be suppressed by adjusting the key parameters of brake pads. This study can provide reference for optimizing the braking strategy and reducing noise and vibration in brake pad systems.
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为探究制动片关键参数对制动系统动力学特性的影响,基于滑块-转盘结构的摩擦试验机展开试验研究。试验研究制动片关键参数(转速、压力、质量、制动半径等)及制动环境(干摩擦、湿润、泥沙)对制动系统稳定性的影响。同时,建立制动片制动系统动力学模型,利用自相关系数这一数学工具和试验结果进行对比。结果表明,制动片关键参数对制动系统动力学特性有明显影响;在不同的制动片质量、摩擦学参数、制动片半径、制动环境的情况下,制动摩擦力信号的混沌特性出现扩大或缩小的趋势,可以通过调整制动片关键参数来抑制混沌振动。该研究可以为制动片系统的制动策略优化与降噪抑振提供一定参考。
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, authorsList=林东东, 鄢晓宇, 陈丙三, 张福江, 丁逸宁, 董世超)}, authors=[Author(id=1240594165776577464, tenantId=1146029695717560320, journalId=1227999626482147330, articleId=1240594156465222344, orderNo=0, firstName=null, middleName=null, lastName=null, nameCn=null, orcid=null, stid=null, country=null, authorPic=null, dead=0, email=863785099@qq.com, emailSecond=null, emailThird=null, correspondingAuthor=0, authorType=1, ext={EN=AuthorExt(id=1240594165906600893, tenantId=1146029695717560320, journalId=1227999626482147330, articleId=1240594156465222344, authorId=1240594165776577464, language=EN, stringName=Dongdong LIN, firstName=Dongdong, middleName=null, lastName=LIN, prefix=null, suffix=null, authorComment=null, nameInitials=null, affiliation=null, department=null, xref=
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1.Fujian Key Laboratory of Intelligent Machining Technology and Equipment, Fujian University of Technology, Fuzhou 350118, China
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1.福建理工大学 福建省智能加工技术及装备重点实验室,福州 350118
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林东东,男,1998年生,福建莆田人,硕士研究生;主要研究方向为摩擦学、机械动力学;E-mail:863785099@qq.com。
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林东东,男,1998年生,福建莆田人,硕士研究生;主要研究方向为摩擦学、机械动力学;E-mail:863785099@qq.com。
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1.福建理工大学 福建省智能加工技术及装备重点实验室,福州 350118
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1.福建理工大学 福建省智能加工技术及装备重点实验室,福州 350118
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1.Fujian Key Laboratory of Intelligent Machining Technology and Equipment, Fujian University of Technology, Fuzhou 350118, China
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1.福建理工大学 福建省智能加工技术及装备重点实验室,福州 350118
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1.Fujian Key Laboratory of Intelligent Machining Technology and Equipment, Fujian University of Technology, Fuzhou 350118, China
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1.福建理工大学 福建省智能加工技术及装备重点实验室,福州 350118
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Test device and principle of the brake pad, figureFileSmall=XQnIZq59du9Y2xkLKVvpDA==, figureFileBig=Akgp/5SCgjURR9fQX9Cc3Q==, tableContent=null), ArticleFig(id=1240594170528723115, tenantId=1146029695717560320, journalId=1227999626482147330, articleId=1240594156465222344, language=CN, label=图1, caption=
制动片试验装置及原理, figureFileSmall=XQnIZq59du9Y2xkLKVvpDA==, figureFileBig=Akgp/5SCgjURR9fQX9Cc3Q==, tableContent=null), ArticleFig(id=1240594170709078197, tenantId=1146029695717560320, journalId=1227999626482147330, articleId=1240594156465222344, language=EN, label=Fig.2, caption=
Trend chart of 2D friction force with rotation speed, figureFileSmall=y3SpwbI+BCRLWEcQdKGf4A==, figureFileBig=vWwFECb/oAF2MFvnWPuvCg==, tableContent=null), ArticleFig(id=1240594170818130111, tenantId=1146029695717560320, journalId=1227999626482147330, articleId=1240594156465222344, language=CN, label=图2, caption=
二维摩擦力随转速变化趋势图, figureFileSmall=y3SpwbI+BCRLWEcQdKGf4A==, figureFileBig=vWwFECb/oAF2MFvnWPuvCg==, tableContent=null), ArticleFig(id=1240594170893627590, tenantId=1146029695717560320, journalId=1227999626482147330, articleId=1240594156465222344, language=EN, label=Fig.3, caption=
Brake system diagram of brake pad structure and friction coefficient-velocity relation, figureFileSmall=3g1mORsZd19OgH0HmAzWVg==, figureFileBig=tpQp/3tRMvyreDkjDRkOnQ==, tableContent=null), ArticleFig(id=1240594170998485199, tenantId=1146029695717560320, journalId=1227999626482147330, articleId=1240594156465222344, language=CN, label=图3, caption=
制动片结构的制动系统图及摩擦因数-速度关系, figureFileSmall=3g1mORsZd19OgH0HmAzWVg==, figureFileBig=tpQp/3tRMvyreDkjDRkOnQ==, tableContent=null), ArticleFig(id=1240594171124314327, tenantId=1146029695717560320, journalId=1227999626482147330, articleId=1240594156465222344, language=EN, label=Fig.4, caption=
Diagram of the brake pad with ω as the bifurcation parameter at FN=120 N, figureFileSmall=eie+vq+/OEfwsS99oDiU6w==, figureFileBig=cE2Iiz3X79+2nsAeJcNbhw==, tableContent=null), ArticleFig(id=1240594171229171940, tenantId=1146029695717560320, journalId=1227999626482147330, articleId=1240594156465222344, language=CN, label=图4, caption=
在FN=120 N下以ω 为分岔参数的制动片图, figureFileSmall=eie+vq+/OEfwsS99oDiU6w==, figureFileBig=cE2Iiz3X79+2nsAeJcNbhw==, tableContent=null), ArticleFig(id=1240594171317252330, tenantId=1146029695717560320, journalId=1227999626482147330, articleId=1240594156465222344, language=EN, label=Fig.5, caption=
Plot of test 2D autocorrelation coefficient and simulation autocorrelation coefficient, figureFileSmall=FnUTb5+dauxT3UYc3qYHZA==, figureFileBig=ge/PgOGfgAdrMlJjlsHUaw==, tableContent=null), ArticleFig(id=1240594172797841652, tenantId=1146029695717560320, journalId=1227999626482147330, articleId=1240594156465222344, language=CN, label=图5, caption=
试验二维自相关系数及模拟自相关系数图, figureFileSmall=FnUTb5+dauxT3UYc3qYHZA==, figureFileBig=ge/PgOGfgAdrMlJjlsHUaw==, tableContent=null), ArticleFig(id=1240594172978196728, tenantId=1146029695717560320, journalId=1227999626482147330, articleId=1240594156465222344, language=EN, label=Fig.6, caption=
Time-varying signal plot of the test 2D friction force when FN=40 N, figureFileSmall=AH3cK1vxx1ko05myDTudqg==, figureFileBig=szgUvMe2yzZMzXoiHRZXXw==, tableContent=null), ArticleFig(id=1240594173104025853, tenantId=1146029695717560320, journalId=1227999626482147330, articleId=1240594156465222344, language=CN, label=图6, caption=
FN=40 N时试验二维摩擦力时变信号图, figureFileSmall=AH3cK1vxx1ko05myDTudqg==, figureFileBig=szgUvMe2yzZMzXoiHRZXXw==, tableContent=null), ArticleFig(id=1240594173263409410, tenantId=1146029695717560320, journalId=1227999626482147330, articleId=1240594156465222344, language=EN, label=Fig.7, caption=
Test diagram for different masses of brake pads, figureFileSmall=duPd7St56tzaBD2AlZuVdg==, figureFileBig=MCtqURbzBs2idgIlQ7qRHA==, tableContent=null), ArticleFig(id=1240594173460541704, tenantId=1146029695717560320, journalId=1227999626482147330, articleId=1240594156465222344, language=CN, label=图7, caption=
制动片不同质量下试验图, figureFileSmall=duPd7St56tzaBD2AlZuVdg==, figureFileBig=MCtqURbzBs2idgIlQ7qRHA==, tableContent=null), ArticleFig(id=1240594173577982221, tenantId=1146029695717560320, journalId=1227999626482147330, articleId=1240594156465222344, language=EN, label=Fig.8, caption=
Plot of test 2D autocorrelation coefficient and simulation autocorrelation coefficient when m1=0.5 kg and FN=40 N, figureFileSmall=ECv8yq//LFmpJqmfX1EmsA==, figureFileBig=X0httuhcOL5brWYqo+RpuA==, tableContent=null), ArticleFig(id=1240594173695422739, tenantId=1146029695717560320, journalId=1227999626482147330, articleId=1240594156465222344, language=CN, label=图8, caption=
在m1=0.5 kg、FN=40 N下试验二维自相关系数及模拟自相关系数图, figureFileSmall=ECv8yq//LFmpJqmfX1EmsA==, figureFileBig=X0httuhcOL5brWYqo+RpuA==, tableContent=null), ArticleFig(id=1240594173808668954, tenantId=1146029695717560320, journalId=1227999626482147330, articleId=1240594156465222344, language=EN, label=Fig.9, caption=
Time-varying signal plot of the test 2D friction force when m1=0.5 kg and FN=40 N, figureFileSmall=XY97eK9IzpVTns8VSSuvmw==, figureFileBig=XXUunvxvi0GKgVTojxNNCw==, tableContent=null), ArticleFig(id=1240594173951275299, tenantId=1146029695717560320, journalId=1227999626482147330, articleId=1240594156465222344, language=CN, label=图9, caption=
在m1=0.5 kg、FN=40 N时试验二维摩擦力时变信号图, figureFileSmall=XY97eK9IzpVTns8VSSuvmw==, figureFileBig=XXUunvxvi0GKgVTojxNNCw==, tableContent=null), ArticleFig(id=1240594174030967078, tenantId=1146029695717560320, journalId=1227999626482147330, articleId=1240594156465222344, language=EN, label=Fig.10, caption=
Plot of the test 2D autocorrelation coefficient and simulation autocorrelation coefficient when m1=0.6 kg and FN=40 N, figureFileSmall=Z5YgYK3qjiYnvb/v93ReSQ==, figureFileBig=UC+V6SZ4+PolhuBYXCVvLA==, tableContent=null), ArticleFig(id=1240594174140018989, tenantId=1146029695717560320, journalId=1227999626482147330, articleId=1240594156465222344, language=CN, label=图10, caption=
在m1=0.6 kg、FN=40 N下试验二维自相关系数及模拟自相关系数图, figureFileSmall=Z5YgYK3qjiYnvb/v93ReSQ==, figureFileBig=UC+V6SZ4+PolhuBYXCVvLA==, tableContent=null), ArticleFig(id=1240594174215516468, tenantId=1146029695717560320, journalId=1227999626482147330, articleId=1240594156465222344, language=EN, label=Fig.11, caption=
Time-varying signal plot of the test 2D friction force when m1=0.6 kg and FN=40 N, figureFileSmall=Nu9vBhobcZ4lT2Jhf6GLGg==, figureFileBig=QukxR7QCCikbMfwWDnQJqw==, tableContent=null), ArticleFig(id=1240594174311985460, tenantId=1146029695717560320, journalId=1227999626482147330, articleId=1240594156465222344, language=CN, label=图11, caption=
在m1=0.6 kg、FN=40 N时试验二维摩擦力时变信号图, figureFileSmall=Nu9vBhobcZ4lT2Jhf6GLGg==, figureFileBig=QukxR7QCCikbMfwWDnQJqw==, tableContent=null), ArticleFig(id=1240594174408454459, tenantId=1146029695717560320, journalId=1227999626482147330, articleId=1240594156465222344, language=EN, label=Fig.12, caption=
Test diagram with different braking radius of brake pads, figureFileSmall=zuZFlV21ncdFdFAXqJUUQA==, figureFileBig=IZu2Nz8VDC91FbQJppiEXg==, tableContent=null), ArticleFig(id=1240594174534283584, tenantId=1146029695717560320, journalId=1227999626482147330, articleId=1240594156465222344, language=CN, label=图12, caption=
制动片不同制动半径下试验图, figureFileSmall=zuZFlV21ncdFdFAXqJUUQA==, figureFileBig=IZu2Nz8VDC91FbQJppiEXg==, tableContent=null), ArticleFig(id=1240594174681084229, tenantId=1146029695717560320, journalId=1227999626482147330, articleId=1240594156465222344, language=EN, label=Fig.13, caption=
Plot of the test 2D autocorrelation coefficient and simulation autocorrelation coefficient when r=0.06 m and FN=40 N, figureFileSmall=vTqCXDUsCbwTJkMcGpCPOw==, figureFileBig=2Q4o0GpuztfizXXKD8vW8A==, tableContent=null), ArticleFig(id=1240594174790136135, tenantId=1146029695717560320, journalId=1227999626482147330, articleId=1240594156465222344, language=CN, label=图13, caption=
在r=0.06 m、FN=40 N时试验二维自相关系数及模拟自相关系数图, figureFileSmall=vTqCXDUsCbwTJkMcGpCPOw==, figureFileBig=2Q4o0GpuztfizXXKD8vW8A==, tableContent=null), ArticleFig(id=1240594174924353870, tenantId=1146029695717560320, journalId=1227999626482147330, articleId=1240594156465222344, language=EN, label=Fig.14, caption=
Time-varying signal plot of the test 2D friction force when r=0.06 m and FN=40 N, figureFileSmall=AIOs9G9swXSTfySpyQyoIw==, figureFileBig=/MHehcG6MNiQfsOSud/GxQ==, tableContent=null), ArticleFig(id=1240594175041794388, tenantId=1146029695717560320, journalId=1227999626482147330, articleId=1240594156465222344, language=CN, label=图14, caption=
在r=0.06 m、FN=40 N时试验二维摩擦力时变信号图, figureFileSmall=AIOs9G9swXSTfySpyQyoIw==, figureFileBig=/MHehcG6MNiQfsOSud/GxQ==, tableContent=null), ArticleFig(id=1240594175150846294, tenantId=1146029695717560320, journalId=1227999626482147330, articleId=1240594156465222344, language=EN, label=Fig.15, caption=
Plot of the test 2D autocorrelation coefficient and simulation autocorrelation coefficient when r=0.09 m and FN=40 N, figureFileSmall=IUrZJ4HGqeTfXGXQZ7x6sw==, figureFileBig=osBlfadvOaLtQgDDfasCGA==, tableContent=null), ArticleFig(id=1240594175259898204, tenantId=1146029695717560320, journalId=1227999626482147330, articleId=1240594156465222344, language=CN, label=图15, caption=
在r=0.09 m、FN=40 N时试验二维自相关系数及模拟自相关系数图, figureFileSmall=IUrZJ4HGqeTfXGXQZ7x6sw==, figureFileBig=osBlfadvOaLtQgDDfasCGA==, tableContent=null), ArticleFig(id=1240594175335395678, tenantId=1146029695717560320, journalId=1227999626482147330, articleId=1240594156465222344, language=EN, label=Fig.16, caption=
Time-varying signal plot of the test 2D friction force when r=0.09 m and FN=40 N, figureFileSmall=yOjfiK/1ZtR3ALEDP4fETQ==, figureFileBig=ulyXRbDKzApFY7tZXh7pTQ==, tableContent=null), ArticleFig(id=1240594175457030502, tenantId=1146029695717560320, journalId=1227999626482147330, articleId=1240594156465222344, language=CN, label=图16, caption=
在r=0.09 m、FN=40 N时试验二维摩擦力时变信号图, figureFileSmall=yOjfiK/1ZtR3ALEDP4fETQ==, figureFileBig=ulyXRbDKzApFY7tZXh7pTQ==, tableContent=null), ArticleFig(id=1240594175545110889, tenantId=1146029695717560320, journalId=1227999626482147330, articleId=1240594156465222344, language=EN, label=Fig.17, caption=
Test diagram of brake pads in different brake disc environments, figureFileSmall=mzeXtgCthzKDAps1/9f46A==, figureFileBig=wlbUBWsLxzIEWE73VgDOKg==, tableContent=null), ArticleFig(id=1240594175641579886, tenantId=1146029695717560320, journalId=1227999626482147330, articleId=1240594156465222344, language=CN, label=图17, caption=
制动片不同制动盘环境下试验图, figureFileSmall=mzeXtgCthzKDAps1/9f46A==, figureFileBig=wlbUBWsLxzIEWE73VgDOKg==, tableContent=null), ArticleFig(id=1240594175733854577, tenantId=1146029695717560320, journalId=1227999626482147330, articleId=1240594156465222344, language=EN, label=Fig.18, caption=
Plot of the test 2D autocorrelation coefficient and simulation autocorrelation coefficient with wet environment and FN=40 N, figureFileSmall=AIq1sPR9SyqMMB3uMdoXAg==, figureFileBig=77BKbkhuZDpxA6t1iDEaCw==, tableContent=null), ArticleFig(id=1240594177243804023, tenantId=1146029695717560320, journalId=1227999626482147330, articleId=1240594156465222344, language=CN, label=图18, caption=
在湿润环境及FN=40 N下试验二维自相关系数及模拟自相关系数图, figureFileSmall=AIq1sPR9SyqMMB3uMdoXAg==, figureFileBig=77BKbkhuZDpxA6t1iDEaCw==, tableContent=null), ArticleFig(id=1240594177453519232, tenantId=1146029695717560320, journalId=1227999626482147330, articleId=1240594156465222344, language=EN, label=Fig.19, caption=
Time-varying signal plot of the test 2D friction force with wet environment and FN=40 N, figureFileSmall=9TblVLaYckdk36V+/YKygw==, figureFileBig=9iw1O4WElOxgzEU3gOWXJw==, tableContent=null), ArticleFig(id=1240594177583542658, tenantId=1146029695717560320, journalId=1227999626482147330, articleId=1240594156465222344, language=CN, label=图19, caption=
在湿润环境及FN=40 N下试验二维摩擦力时变信号图, figureFileSmall=9TblVLaYckdk36V+/YKygw==, figureFileBig=9iw1O4WElOxgzEU3gOWXJw==, tableContent=null), ArticleFig(id=1240594177738731911, tenantId=1146029695717560320, journalId=1227999626482147330, articleId=1240594156465222344, language=EN, label=Fig.20, caption=
Plot of the test 2D autocorrelation coefficient and simulation autocorrelation coefficient with muddy environment and FN=40 N, figureFileSmall=16DdlqjmgLqrsTnk2wqjFg==, figureFileBig=tv6Oh09drYoslnal9z+tDQ==, tableContent=null), ArticleFig(id=1240594177851978126, tenantId=1146029695717560320, journalId=1227999626482147330, articleId=1240594156465222344, language=CN, label=图20, caption=
在泥沙环境及FN=40 N下试验二维自相关系数及模拟自相关系数图, figureFileSmall=16DdlqjmgLqrsTnk2wqjFg==, figureFileBig=tv6Oh09drYoslnal9z+tDQ==, tableContent=null), ArticleFig(id=1240594177977807252, tenantId=1146029695717560320, journalId=1227999626482147330, articleId=1240594156465222344, language=EN, label=Fig.21, caption=
Time-varying signal plot of the test 2D friction force with muddy environment and FN=40 N, figureFileSmall=nb5YwIF190Tc7a0LzI5gow==, figureFileBig=a2VezEVy+m7SJ6EvlgIJGA==, tableContent=null), ArticleFig(id=1240594178082664856, tenantId=1146029695717560320, journalId=1227999626482147330, articleId=1240594156465222344, language=CN, label=图21, caption=
在泥沙环境和FN=40 N下试验二维摩擦力时变信号图, figureFileSmall=nb5YwIF190Tc7a0LzI5gow==, figureFileBig=a2VezEVy+m7SJ6EvlgIJGA==, tableContent=null), ArticleFig(id=1240594178187522462, tenantId=1146029695717560320, journalId=1227999626482147330, articleId=1240594156465222344, language=EN, label=Tab.1, caption=
Test working conditions
, figureFileSmall=null, figureFileBig=null, tableContent=
| 压力Pressure/N | 转速Rotation speed/ (rad/s) |
|---|
| 40、80、120 | 0.04、0.08、0.12、0.16、0.20、0.24 0.28、0.32、0.36、0.40、0.44、0.48 |
), ArticleFig(id=1240594178300768678, tenantId=1146029695717560320, journalId=1227999626482147330, articleId=1240594156465222344, language=CN, label=表1, caption=
试验工况
, figureFileSmall=null, figureFileBig=null, tableContent=
| 压力Pressure/N | 转速Rotation speed/ (rad/s) |
|---|
| 40、80、120 | 0.04、0.08、0.12、0.16、0.20、0.24 0.28、0.32、0.36、0.40、0.44、0.48 |
), ArticleFig(id=1240594178397237672, tenantId=1146029695717560320, journalId=1227999626482147330, articleId=1240594156465222344, language=EN, label=Tab.2, caption=
Default parameters
, figureFileSmall=null, figureFileBig=null, tableContent=
| 主要参数Main parameter | 量值Magnitude |
|---|
| Jr/(kg·m2) | 0.21 |
| cr/(N·m·rad/s) | 0.1 |
| kr/(N·m/rad) | 25 000 |
| m1/kg | 0.4 |
| c1/(N·s/m) | 0.1 |
| kra(1))/(N/m) | 10 000 |
| kt(1)/(N/m) | 11 000 |
| μk(1) | 0.1 |
| μs(1) | 0.21 |
| α | 75 |
| σ | 300 |
| rdisk(1)/m | 0.075 |
| FN(1)/N | 40, 80, 120 |
), ArticleFig(id=1240594178506289582, tenantId=1146029695717560320, journalId=1227999626482147330, articleId=1240594156465222344, language=CN, label=表2, caption=
缺省参数
, figureFileSmall=null, figureFileBig=null, tableContent=
| 主要参数Main parameter | 量值Magnitude |
|---|
| Jr/(kg·m2) | 0.21 |
| cr/(N·m·rad/s) | 0.1 |
| kr/(N·m/rad) | 25 000 |
| m1/kg | 0.4 |
| c1/(N·s/m) | 0.1 |
| kra(1))/(N/m) | 10 000 |
| kt(1)/(N/m) | 11 000 |
| μk(1) | 0.1 |
| μs(1) | 0.21 |
| α | 75 |
| σ | 300 |
| rdisk(1)/m | 0.075 |
| FN(1)/N | 40, 80, 120 |
), ArticleFig(id=1240594178594369970, tenantId=1146029695717560320, journalId=1227999626482147330, articleId=1240594156465222344, language=EN, label=Tab.3, caption=
Main chemical composition of the clay
, figureFileSmall=null, figureFileBig=null, tableContent=
主要成分 Main component | 含量 Content/ (g/kg) | 主要成分 Main component | 含量 Content/ (g/kg) |
|---|
| SiO2 | 645 | MgO | 9.8 |
| Al2O3 | 130 | K2O | 9.5 |
| Fe2O3 | 67 | Na2O | 5.1 |
| CaO | 12 | P2O5 | 1.1 |
), ArticleFig(id=1240594178695033267, tenantId=1146029695717560320, journalId=1227999626482147330, articleId=1240594156465222344, language=CN, label=表3, caption=
泥土主要化学成分
, figureFileSmall=null, figureFileBig=null, tableContent=
主要成分 Main component | 含量 Content/ (g/kg) | 主要成分 Main component | 含量 Content/ (g/kg) |
|---|
| SiO2 | 645 | MgO | 9.8 |
| Al2O3 | 130 | K2O | 9.5 |
| Fe2O3 | 67 | Na2O | 5.1 |
| CaO | 12 | P2O5 | 1.1 |
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