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The bidirectional switch is extensively applied in the fields such as state-solid breakers and photovoltaic inverters, and increasing attention is paid to the bidirectional switch of SiC power modules owing to its low power loss and high switching frequency. However, due to the traditional packaging methods for Si power modules, the bidirectional switch of the SiC power module is challenged by the issue of high switching speed. Aimed at the low-inductance packaging requirement, a chip-on-chip 3D packaging method is proposed for the bidirectional switch of the SiC power module. The circuit topology and geometric structure of the 3D packaging are given, and the communication loop and parasitic inductance of the 3D packaging are analyzed. In addition, the process was designed for the 3D packaging, and a prototype of the bidirectional switch of the SiC power module was fabricated. Experimental results of a double-pulse test verified the feasibility and effectiveness of the proposed 3D packaging for the bidirectional switch of the SiC power module.
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双向开关在固态断路器、光伏逆变器等领域具有不可替代的作用,而低损耗、高开关频率的双向开关SiC功率模块得到了越来越多的关注。然而,现有双向开关SiC功率模块仍然沿用传统Si功率模块的封装方法,难以适应SiC器件的高速开关优势。针对双向开关SiC功率模块的低感封装需求,提出一种芯片堆叠的3D封装集成方法。给出了3D封装的电路拓扑和几何结构,分析3D封装的换流回路和寄生电感规律,设计3D封装的技术工艺,并研制了双向开关SiC功率模块样机。采用双脉冲测试的实验结果验证了所提3D封装双向开关SiC功率模块的可行性和有效性。
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王思媛(2002-),女,硕士研究生。研究方向:SiC 功率器件封装。E-mail: 1754818641@qq.com。 |
梁钰茜(1998-),女,中国电源学会学生会员,硕士研究生。研究方向:SiC 功率器件封装。E-mail:1181132344@qq.com。
孙鹏(1996-),男,中国电源学会学生会员,博士研究生。研究方向:SiC 功率器件封装。E-mail:sunpeng_96@163.com。
邹铭锐(1996-),男,中国电源学会学生会员,博士研究生。研究方向:SiC 功率器件封装。E-mail:zoumingrui@cqu.edu.cn。
龚佳坤(2000-),男,中国电源学会学生会员,博士研究生。研究方向:SiC 功率器件封装。E-mail:gonjiakun@cqu.edu.cn。
曾正(1986-),男,中国电源学会会员,通信作者,博士,教授。研究方向:SiC 功率器件封装。E-mail: zengerzheng@126.com。
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王思媛(2002-),女,硕士研究生。研究方向:SiC 功率器件封装。E-mail: 1754818641@qq.com。
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梁钰茜(1998-),女,中国电源学会学生会员,硕士研究生。研究方向:SiC 功率器件封装。E-mail:1181132344@qq.com。
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梁钰茜(1998-),女,中国电源学会学生会员,硕士研究生。研究方向:SiC 功率器件封装。E-mail:1181132344@qq.com。
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孙鹏(1996-),男,中国电源学会学生会员,博士研究生。研究方向:SiC 功率器件封装。E-mail:sunpeng_96@163.com。
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孙鹏(1996-),男,中国电源学会学生会员,博士研究生。研究方向:SiC 功率器件封装。E-mail:sunpeng_96@163.com。
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邹铭锐(1996-),男,中国电源学会学生会员,博士研究生。研究方向:SiC 功率器件封装。E-mail:zoumingrui@cqu.edu.cn。
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邹铭锐(1996-),男,中国电源学会学生会员,博士研究生。研究方向:SiC 功率器件封装。E-mail:zoumingrui@cqu.edu.cn。
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龚佳坤(2000-),男,中国电源学会学生会员,博士研究生。研究方向:SiC 功率器件封装。E-mail:gonjiakun@cqu.edu.cn。
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龚佳坤(2000-),男,中国电源学会学生会员,博士研究生。研究方向:SiC 功率器件封装。E-mail:gonjiakun@cqu.edu.cn。
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曾正(1986-),男,中国电源学会会员,通信作者,博士,教授。研究方向:SiC 功率器件封装。E-mail: zengerzheng@126.com。
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曾正(1986-),男,中国电源学会会员,通信作者,博士,教授。研究方向:SiC 功率器件封装。E-mail: zengerzheng@126.com。
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1 重庆大学辛辛那提大学联合学院 重庆 400044)]), AuthorCompany(id=1154049744000242023, tenantId=1146029695717560320, journalId=1146031654075715584, articleId=1154049717152501892, xref=2, ext=[AuthorCompanyExt(id=1154049744004436328, tenantId=1146029695717560320, journalId=1146031654075715584, articleId=1154049717152501892, companyId=1154049744000242023, language=EN, country=null, province=null, city=null, postcode=null, companyName=null, departmentName=null, remark=
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2 重庆大学 电气工程学院 重庆 400044)])], figs=[ArticleFig(id=1154049746562961817, tenantId=1146029695717560320, journalId=1146031654075715584, articleId=1154049717152501892, language=EN, label=Fig. 1, caption=
State-of-the-art of commercial bidirectional switch of power device, figureFileSmall=5e1rUOvgZ2TADdHxlRwUkw==, figureFileBig=2icvSxaWE8KpZfWqSRJlpQ==, tableContent=null), ArticleFig(id=1154049746634264988, tenantId=1146029695717560320, journalId=1146031654075715584, articleId=1154049717152501892, language=CN, label=图1, caption=
商用化双向开关功率器件的现状, figureFileSmall=5e1rUOvgZ2TADdHxlRwUkw==, figureFileBig=2icvSxaWE8KpZfWqSRJlpQ==, tableContent=null), ArticleFig(id=1154049746697179550, tenantId=1146029695717560320, journalId=1146031654075715584, articleId=1154049717152501892, language=EN, label=Fig. 2, caption=
Circuit schematic and packaging configuration of bidirectional switch of SiC power module, figureFileSmall=UF4ihbP2MvqDW92K8hzWvA==, figureFileBig=YKF4OHhjGOwhR1mzrcyFUA==, tableContent=null), ArticleFig(id=1154049746755899808, tenantId=1146029695717560320, journalId=1146031654075715584, articleId=1154049717152501892, language=CN, label=图2, caption=
双向开关 $\mathrm{{SiC}}$ 功率模块的电路原理和封装结构, figureFileSmall=UF4ihbP2MvqDW92K8hzWvA==, figureFileBig=YKF4OHhjGOwhR1mzrcyFUA==, tableContent=null), ArticleFig(id=1154049746814620066, tenantId=1146029695717560320, journalId=1146031654075715584, articleId=1154049717152501892, language=EN, label=Fig. 3, caption=
Communication loop of bidirectional switch of SiC power module, figureFileSmall=tUWG52LOT+xjIMdIZ5V2NA==, figureFileBig=6+qLv9gNDOYuW66ndseEvQ==, tableContent=null), ArticleFig(id=1154049746877534628, tenantId=1146029695717560320, journalId=1146031654075715584, articleId=1154049717152501892, language=CN, label=图3, caption=
双向开关 $\mathrm{{SiC}}$ 功率模块的换流回路, figureFileSmall=tUWG52LOT+xjIMdIZ5V2NA==, figureFileBig=6+qLv9gNDOYuW66ndseEvQ==, tableContent=null), ArticleFig(id=1154049746944643493, tenantId=1146029695717560320, journalId=1146031654075715584, articleId=1154049717152501892, language=EN, label=Fig. 4, caption=
Magnetic field distribution of bidirectional switch of SiC power module with 3D packaging, figureFileSmall=atr+ivJnroW9Igm6gsJUWA==, figureFileBig=bOsKFz+Bigzgc8irInpIww==, tableContent=null), ArticleFig(id=1154049747003363750, tenantId=1146029695717560320, journalId=1146031654075715584, articleId=1154049717152501892, language=CN, label=图4, caption=
3D 封装双向开关 $\mathrm{{SiC}}$ 功率模块的磁场分布, figureFileSmall=atr+ivJnroW9Igm6gsJUWA==, figureFileBig=bOsKFz+Bigzgc8irInpIww==, tableContent=null), ArticleFig(id=1154049747062084007, tenantId=1146029695717560320, journalId=1146031654075715584, articleId=1154049717152501892, language=EN, label=Fig. 5, caption=
Manufacturing process of bidirectional switch of SiC power module with 3D packaging, figureFileSmall=SoCd6kkS68FdhSz9d2JmYg==, figureFileBig=dcBz/ZT/nQDKLEwrdMhjyw==, tableContent=null), ArticleFig(id=1154049747133387176, tenantId=1146029695717560320, journalId=1146031654075715584, articleId=1154049717152501892, language=CN, label=图5, caption=
3D 封装双向开关 $\mathrm{{SiC}}$ 功率模块的制备过程, figureFileSmall=SoCd6kkS68FdhSz9d2JmYg==, figureFileBig=dcBz/ZT/nQDKLEwrdMhjyw==, tableContent=null), ArticleFig(id=1154049747192107433, tenantId=1146029695717560320, journalId=1146031654075715584, articleId=1154049717152501892, language=EN, label=Fig. 6, caption=
Prototype of 3D packaged SiC power module and double-pulse test setup, figureFileSmall=3Edrb4oGTMI8vObqGYhzkA==, figureFileBig=OVx9TGY3mz0Y2MyMN77iIA==, tableContent=null), ArticleFig(id=1154049747246633386, tenantId=1146029695717560320, journalId=1146031654075715584, articleId=1154049717152501892, language=CN, label=图6, caption=
3D 封装 SiC 功率模块样机及双脉冲测试平台, figureFileSmall=3Edrb4oGTMI8vObqGYhzkA==, figureFileBig=OVx9TGY3mz0Y2MyMN77iIA==, tableContent=null), ArticleFig(id=1154049747309547947, tenantId=1146029695717560320, journalId=1146031654075715584, articleId=1154049717152501892, language=EN, label=Fig. 7, caption=
Measurement results of switching waveforms of 3D packaged SiC power module, figureFileSmall=mu/gNiGVr6Bfjg8YJgO9zw==, figureFileBig=7Voc2Hi9A1naAqc/cQVoYw==, tableContent=null), ArticleFig(id=1154049747359879596, tenantId=1146029695717560320, journalId=1146031654075715584, articleId=1154049717152501892, language=CN, label=图7, caption=
3D 封装 SiC 功率模块的开关波形实测结果, figureFileSmall=mu/gNiGVr6Bfjg8YJgO9zw==, figureFileBig=7Voc2Hi9A1naAqc/cQVoYw==, tableContent=null), ArticleFig(id=1154049747414405549, tenantId=1146029695717560320, journalId=1146031654075715584, articleId=1154049717152501892, language=EN, label=Tab. 1, caption=
Parasitic inductance of bidirectional switch of SiC power module with 3D packaging nH, figureFileSmall=null, figureFileBig=null, tableContent=
| 寄生电感 | 功率端子 1 | 功率端子 2 | 中点端子 |
| 功率端子 1 | 1.88611 | 0.05274 | $-{0.007}\;{11}$ |
| 功率端子 2 | 0.05274 | 1.89849 | $-{0.007}\;{33}$ |
| 中点端子 | $-{0.007}\;{11}$ | $-{0.007}\;{33}$ | 0.04711 |
), ArticleFig(id=1154049747464737198, tenantId=1146029695717560320, journalId=1146031654075715584, articleId=1154049717152501892, language=CN, label=表1, caption=
3D 封装双向开关 $\mathrm{{SiC}}$ 功率模块的寄生电感, figureFileSmall=null, figureFileBig=null, tableContent=
| 寄生电感 | 功率端子 1 | 功率端子 2 | 中点端子 |
| 功率端子 1 | 1.88611 | 0.05274 | $-{0.007}\;{11}$ |
| 功率端子 2 | 0.05274 | 1.89849 | $-{0.007}\;{33}$ |
| 中点端子 | $-{0.007}\;{11}$ | $-{0.007}\;{33}$ | 0.04711 |
), ArticleFig(id=1154049747515068847, tenantId=1146029695717560320, journalId=1146031654075715584, articleId=1154049717152501892, language=EN, label=Tab. 2, caption=
Key parameters of double-pulse test, figureFileSmall=null, figureFileBig=null, tableContent=
| 参数 | 数值 |
| 负荷电感/μH | 200 |
| 直流侧电容/μF | 100 |
| 直流母线电压/V | 300~600 |
| 负荷电流/A | 20 |
), ArticleFig(id=1154049747569594800, tenantId=1146029695717560320, journalId=1146031654075715584, articleId=1154049717152501892, language=CN, label=表2, caption=
双脉冲测试关键参数, figureFileSmall=null, figureFileBig=null, tableContent=
| 参数 | 数值 |
| 负荷电感/μH | 200 |
| 直流侧电容/μF | 100 |
| 直流母线电压/V | 300~600 |
| 负荷电流/A | 20 |
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