Article(id=1225751357576098234, tenantId=1146029695717560320, journalId=1225147924628267009, issueId=1225751351125263080, articleNumber=null, orderNo=null, doi=10.16385/j.cnki.issn.1004-4523.202307046, pmid=null, cstr=null, oa=null, hot=null, price=null, onlineType=0, articleFormat=0, articleType=null, articleTypeStr=null, receivedDate=1689350400000, receivedDateStr=2023-07-15, revisedDate=1694016000000, revisedDateStr=2023-09-07, acceptedDate=null, acceptedDateStr=null, onlineDate=1770171497005, onlineDateStr=2026-02-04, pubDate=null, pubDateStr=null, doiRegisterDate=null, doiRegisterDateStr=null, onlineIssueDate=1770171497005, onlineIssueDateStr=2026-02-04, onlineJustAcceptDate=null, onlineJustAcceptDateStr=null, onlineFirstDate=null, onlineFirstDateStr=null, sourceXml=null, magXml=null, createTime=1770171497005, creator=13701087609, updateTime=1770171497005, updator=13701087609, issue=Issue{id=1225751351125263080, tenantId=1146029695717560320, journalId=1225147924628267009, year='2025', volume='38', issue='10', pageStart='2205', pageEnd='2462', issueExtLink='null', onlineDate='null', pubDate='null', beforeIssueId=null, nextIssueId=null, price=null, status=1, issueComplete=1, articleOrder=1, issueType=1, specialIssue=null, createTime=1770171495466, creator=13701087609, updateTime=1774228911890, updator=13701087609, preIssue=null, nextIssue=null, ext={EN=IssueExt(id=1242769389133611807, tenantId=1146029695717560320, journalId=1225147924628267009, issueId=1225751351125263080, language=EN, specialIssueTitle=, coverIllustrator=null, specialIssueEditor=, specialIssueAbout=), CN=IssueExt(id=1242769389133611808, tenantId=1146029695717560320, journalId=1225147924628267009, issueId=1225751351125263080, language=CN, specialIssueTitle=, coverIllustrator=null, specialIssueEditor=, specialIssueAbout=)}, issueFiles=null}, startPage=2369, endPage=2377, ext={EN=ArticleExt(id=1225751358515622367, articleId=1225751357576098234, tenantId=1146029695717560320, journalId=1225147924628267009, language=EN, title=Research on diagnosis and identification of acoustic emission signals for non-contact rotary seal failures, columnId=null, journalTitle=Journal of Vibration Engineering, columnName=null, runingTitle=null, highlight=null, articleAbstract=
To address the issue of unclear and challenging identification of non-contact rotating seal fault signals, this study established an experimental platform and acoustic emission testing system. It involved monitoring acoustic emission signals during various operational conditions, including normal operation and six typical fault scenarios of non-contact rotating seals. A total of 14000 feature samples were effectively collected. By applying the Bayesian optimization algorithm and incorporating continuous wavelet transform, an adaptive convolutional neural network classification model was constructed. Subsequently, the diagnostic performance of the fault recognition model was analyzed using confusion matrices and t-distributed stochastic neighbor embedding. The research results demonstrate that this model successfully classifies and identifies seven different operational conditions of non-contact rotating seals, including normal operation, dry friction, mixed lubrication, spring failure, end-face pitting, local spring failure, and end-face scratching, with an average recognition accuracy of 99.7023%. This achievement underscores the capability of effectively isolating and identifying seal fault sources from acoustic emission signals of non-contact rotating seals in non-stationary, complex, and overlapping environments, thereby establishing a solid theoretical foundation for practical engineering applications.
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针对非接触旋转密封故障信号不明晰和难以辨识的问题,本文搭建试验台和声发射测试系统,设置非接触旋转密封正常以及6种典型故障工况进行声发射信号监测,有效获取14000个特征样本;采用贝叶斯优化算法,结合连续小波变换,建立一个具有适应性的卷积神经网络分类模型,进而采用混淆矩阵和t分布随机近邻嵌入分析故障识别模型的诊断性能。研究结果表明:该模型实现了非接触旋转密封正常运行、干摩擦、混合润滑、弹簧失效、端面凹坑、弹簧局部失效以及端面划痕7种工况的有效分类识别,平均分类精确度达到了99.7023%,从而证明了非接触旋转密封声发射信号在非平稳性、复杂性和重叠性环境中,可以被有效地分离,用于密封故障源识别。
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, authorsList=陈金鑫, 陆俊杰, 丁雪兴, 徐洁, 丁俊华, 高德)}, authors=[Author(id=1225751365092291425, tenantId=1146029695717560320, journalId=1225147924628267009, articleId=1225751357576098234, orderNo=0, firstName=null, middleName=null, lastName=null, nameCn=null, orcid=null, stid=null, country=null, authorPic=null, dead=0, email=cjx19970510@163.com, emailSecond=null, emailThird=null, correspondingAuthor=0, authorType=1, ext={EN=AuthorExt(id=1225751365226509163, tenantId=1146029695717560320, journalId=1225147924628267009, articleId=1225751357576098234, authorId=1225751365092291425, language=EN, stringName=Jinxin CHEN, firstName=Jinxin, middleName=null, lastName=CHEN, prefix=null, suffix=null, authorComment=null, nameInitials=null, affiliation=null, department=null, xref=
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1.浙大宁波理工学院宁波市极端密封重点实验室,浙江 宁波 315000;
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陈金鑫(1997—),男,硕士研究生。E-mail: cjx19970510@163.com
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Measurement Science and Technology,
2023,
34(4): 045005., articleTitle=Rolling bearing fault diagnosis based on 2D time-frequency images and data augmentation technique, refAbstract=null)], funds=[Fund(id=1225751375833903412, tenantId=1146029695717560320, journalId=1225147924628267009, articleId=1225751357576098234, awardId=2022J152, language=CN, fundingSource=宁波市自然科学基金-青年博士创新研究项目(2022J152), fundOrder=null, country=null), Fund(id=1225751375930372408, tenantId=1146029695717560320, journalId=1225147924628267009, articleId=1225751357576098234, awardId=LY22E050010, language=CN, fundingSource=浙江省自然科学基金资助项目(LY22E050010), fundOrder=null, country=null), Fund(id=1225751376026841407, tenantId=1146029695717560320, journalId=1225147924628267009, articleId=1225751357576098234, awardId=51905480, language=CN, fundingSource=国家自然科学基金资助项目(51905480), fundOrder=null, country=null), Fund(id=1225751376144281925, tenantId=1146029695717560320, journalId=1225147924628267009, articleId=1225751357576098234, awardId=2022Z007; 2022Z054, language=CN, fundingSource=“科技创新2025”重大专项(2022Z007; 2022Z054), fundOrder=null, country=null), Fund(id=1225751376261722445, tenantId=1146029695717560320, journalId=1225147924628267009, articleId=1225751357576098234, awardId=LSL-1912, language=CN, fundingSource=固体润滑国家重点实验室基金资助项目(LSL-1912), fundOrder=null, country=null)], companyList=[AuthorCompany(id=1225751364723192632, tenantId=1146029695717560320, journalId=1225147924628267009, articleId=1225751357576098234, xref=1., ext=[AuthorCompanyExt(id=1225751364731581242, tenantId=1146029695717560320, journalId=1225147924628267009, articleId=1225751357576098234, companyId=1225751364723192632, language=EN, country=null, province=null, city=null, postcode=null, companyName=null, departmentName=null, remark=
1.Ningbo Key Laboratory of Advanced Seal Technology, University of NingboTech, Ningbo 315000, China), AuthorCompanyExt(id=1225751364739969851, tenantId=1146029695717560320, journalId=1225147924628267009, articleId=1225751357576098234, companyId=1225751364723192632, language=CN, country=null, province=null, city=null, postcode=null, companyName=null, departmentName=null, remark=
1.浙大宁波理工学院宁波市极端密封重点实验室,浙江 宁波 315000;)]), AuthorCompany(id=1225751364911936335, tenantId=1146029695717560320, journalId=1225147924628267009, articleId=1225751357576098234, xref=2., ext=[AuthorCompanyExt(id=1225751364920324944, tenantId=1146029695717560320, journalId=1225147924628267009, articleId=1225751357576098234, companyId=1225751364911936335, language=EN, country=null, province=null, city=null, postcode=null, companyName=null, departmentName=null, remark=
2.School of Petrochemical Engineering, Lanzhou University of Technology, Lanzhou 730050, China), AuthorCompanyExt(id=1225751364928713554, tenantId=1146029695717560320, journalId=1225147924628267009, articleId=1225751357576098234, companyId=1225751364911936335, language=CN, country=null, province=null, city=null, postcode=null, companyName=null, departmentName=null, remark=
2.兰州理工大学石油化工学院,甘肃 兰州 730050)])], figs=[ArticleFig(id=1225751369898963050, tenantId=1146029695717560320, journalId=1225147924628267009, articleId=1225751357576098234, language=EN, label=Fig. 1, caption=
Non-contact rotary seal structure diagram, figureFileSmall=U5VrGM5xE9DD1K9D9y92Bw==, figureFileBig=Au/2/LrKvdYNp+ghPoT3NA==, tableContent=null), ArticleFig(id=1225751369999626352, tenantId=1146029695717560320, journalId=1225147924628267009, articleId=1225751357576098234, language=CN, label=图1, caption=
非接触旋转密封结构图, figureFileSmall=U5VrGM5xE9DD1K9D9y92Bw==, figureFileBig=Au/2/LrKvdYNp+ghPoT3NA==, tableContent=null), ArticleFig(id=1225751371509575808, tenantId=1146029695717560320, journalId=1225147924628267009, articleId=1225751357576098234, language=EN, label=Fig. 2, caption=
Non‑contact rotary seal acoustic emission signal acquisition test system, figureFileSmall=ni1BkYBZ7gA8o/vzyjJP0g==, figureFileBig=362csuKvZ8hhxs9XfWEvMQ==, tableContent=null), ArticleFig(id=1225751371677347978, tenantId=1146029695717560320, journalId=1225147924628267009, articleId=1225751357576098234, language=CN, label=图2, caption=
非接触旋转密封声发射信号采集试验系统, figureFileSmall=ni1BkYBZ7gA8o/vzyjJP0g==, figureFileBig=362csuKvZ8hhxs9XfWEvMQ==, tableContent=null), ArticleFig(id=1225751371790594195, tenantId=1146029695717560320, journalId=1225147924628267009, articleId=1225751357576098234, language=EN, label=Fig. 3, caption=
Flowchart of non-contact rotary seal operation status identification, figureFileSmall=sDeRKN4ZYLYJrUigtX5AWA==, figureFileBig=5zW1VJOp7swflgJmTnn3fw==, tableContent=null), ArticleFig(id=1225751371924811927, tenantId=1146029695717560320, journalId=1225147924628267009, articleId=1225751357576098234, language=CN, label=图3, caption=
非接触旋转密封运行状态识别流程图, figureFileSmall=sDeRKN4ZYLYJrUigtX5AWA==, figureFileBig=5zW1VJOp7swflgJmTnn3fw==, tableContent=null), ArticleFig(id=1225751372046446751, tenantId=1146029695717560320, journalId=1225147924628267009, articleId=1225751357576098234, language=EN, label=Fig. 4, caption=
Time-frequency diagram of AE signal under seven operating conditions of non-contact rotary seal, figureFileSmall=YAZAWuPyzMMbjqXsoxUN0Q==, figureFileBig=2VkpfhZnkXw3JngWA1WzyQ==, tableContent=null), ArticleFig(id=1225751372201636011, tenantId=1146029695717560320, journalId=1225147924628267009, articleId=1225751357576098234, language=CN, label=图4, caption=
非接触旋转密封7种运行状态下的AE信号时频图, figureFileSmall=YAZAWuPyzMMbjqXsoxUN0Q==, figureFileBig=2VkpfhZnkXw3JngWA1WzyQ==, tableContent=null), ArticleFig(id=1225751372340048050, tenantId=1146029695717560320, journalId=1225147924628267009, articleId=1225751357576098234, language=EN, label=Fig. 5, caption=
Classification accuracy in the CNN-BOA optimization process, figureFileSmall=+YMbvl8fsqZLuAtbHgZp2A==, figureFileBig=7ArS99a6BGpLWt8/lC8/lg==, tableContent=null), ArticleFig(id=1225751372495237306, tenantId=1146029695717560320, journalId=1225147924628267009, articleId=1225751357576098234, language=CN, label=图5, caption=
CNN-BOA优化过程中的分类精确度, figureFileSmall=+YMbvl8fsqZLuAtbHgZp2A==, figureFileBig=7ArS99a6BGpLWt8/lC8/lg==, tableContent=null), ArticleFig(id=1225751372625260736, tenantId=1146029695717560320, journalId=1225147924628267009, articleId=1225751357576098234, language=EN, label=Fig. 6, caption=
Loss function values and classification accuracy of the model, figureFileSmall=e+vhyXY58EcFWzxjJfhVmQ==, figureFileBig=F2/8WdZKjei9yHwH2UuLVA==, tableContent=null), ArticleFig(id=1225751372776255686, tenantId=1146029695717560320, journalId=1225147924628267009, articleId=1225751357576098234, language=CN, label=图6, caption=
模型的损失函数值和分类精确度, figureFileSmall=e+vhyXY58EcFWzxjJfhVmQ==, figureFileBig=F2/8WdZKjei9yHwH2UuLVA==, tableContent=null), ArticleFig(id=1225751372906279111, tenantId=1146029695717560320, journalId=1225147924628267009, articleId=1225751357576098234, language=EN, label=Fig. 7, caption=
Confusion matrix heatmaps and accuracy of different models, figureFileSmall=Pb6Saf9Fq/n3S0+YsBuidg==, figureFileBig=0GsywB01HGfF7ibbD2pKmg==, tableContent=null), ArticleFig(id=1225751373032108238, tenantId=1146029695717560320, journalId=1225147924628267009, articleId=1225751357576098234, language=CN, label=图7, caption=
不同模型的混淆矩阵热力图及精确度, figureFileSmall=Pb6Saf9Fq/n3S0+YsBuidg==, figureFileBig=0GsywB01HGfF7ibbD2pKmg==, tableContent=null), ArticleFig(id=1225751373149548756, tenantId=1146029695717560320, journalId=1225147924628267009, articleId=1225751357576098234, language=EN, label=Fig. 8, caption=
Classification accuracy and standard deviation of ten repeated tests, figureFileSmall=LMH+ZZUjNKxUiyjDJe3LcQ==, figureFileBig=kJ8ZvVyKZtvzjs+z1RtT/A==, tableContent=null), ArticleFig(id=1225751373262794968, tenantId=1146029695717560320, journalId=1225147924628267009, articleId=1225751357576098234, language=CN, label=图8, caption=
10次重复试验分类精确度及标准差, figureFileSmall=LMH+ZZUjNKxUiyjDJe3LcQ==, figureFileBig=kJ8ZvVyKZtvzjs+z1RtT/A==, tableContent=null), ArticleFig(id=1225751373384429792, tenantId=1146029695717560320, journalId=1225147924628267009, articleId=1225751357576098234, language=EN, label=Fig. 9, caption=
t‑SNE was used to visualize the two‑dimensional feature diagrams of the output of each layer of the CNN‑BOA model, figureFileSmall=ss46pOhmjmxDLy+xojN2ng==, figureFileBig=dEq+qVB74F1AQoJ8qXDdrg==, tableContent=null), ArticleFig(id=1225751373527036132, tenantId=1146029695717560320, journalId=1225147924628267009, articleId=1225751357576098234, language=CN, label=图9, caption=
使用t‑SNE可视化CNN‑BOA模型各层输出的二维特征图, figureFileSmall=ss46pOhmjmxDLy+xojN2ng==, figureFileBig=dEq+qVB74F1AQoJ8qXDdrg==, tableContent=null), ArticleFig(id=1225751373644476651, tenantId=1146029695717560320, journalId=1225147924628267009, articleId=1225751357576098234, language=EN, label=Tab. 1, caption=
The main components and performance parameters of the experimental system
, figureFileSmall=null, figureFileBig=null, tableContent=
| 元器件名称 | 元器件型号 | 性能参数 |
|---|
| 驱动电机 | YE2-160M1-2 | 额定转速:2940 r/min |
| 气路控制系统 | CYTYF120-O2Q-00 | 最大压力:16 MPa |
| 非接触旋转密封试验台 | CYTYF015C-01-00 | 额定功率:11 kW;最高转速:3000 r/min |
| 声发射采集器 | — | 最高采样率:2.5 MHz;频率带宽:13~1035 kHz |
| 变频启动器 | Y500-X0150C3 | 额定功率:15 kW |
), ArticleFig(id=1225751373753528563, tenantId=1146029695717560320, journalId=1225147924628267009, articleId=1225751357576098234, language=CN, label=表1, caption=
试验系统主要元器件及其性能参数
, figureFileSmall=null, figureFileBig=null, tableContent=
| 元器件名称 | 元器件型号 | 性能参数 |
|---|
| 驱动电机 | YE2-160M1-2 | 额定转速:2940 r/min |
| 气路控制系统 | CYTYF120-O2Q-00 | 最大压力:16 MPa |
| 非接触旋转密封试验台 | CYTYF015C-01-00 | 额定功率:11 kW;最高转速:3000 r/min |
| 声发射采集器 | — | 最高采样率:2.5 MHz;频率带宽:13~1035 kHz |
| 变频启动器 | Y500-X0150C3 | 额定功率:15 kW |
), ArticleFig(id=1225751373891940599, tenantId=1146029695717560320, journalId=1225147924628267009, articleId=1225751357576098234, language=EN, label=Tab. 2, caption=
Setting of conditions non-contact rotary seal signal acquisition tst
, figureFileSmall=null, figureFileBig=null, tableContent=
| 运行工况 | 类别 | 试验用件 | 简称 | 样本数量 | 转速/(r·min-1) | 索引标签 |
|---|
| 正常 | 稳定运行 |  | SO | 2000 | 1000 | 0 |
| 启停故障 | 干摩擦 | DF | 2000 | 50 | 1 |
| 混合润滑 | ML | 2000 | 600 | 2 |
| 结构故障 | 弹簧失效(均布) |  | SF | 2000 | 1000 | 3 |
| 动环端面凹坑 |  | EP | 2000 | 1000 | 4 |
| 弹簧局部失效 |  | PF | 2000 | 1000 | 5 |
| 静环端面划痕 |  | SC | 2000 | 1000 | 6 |
), ArticleFig(id=1225751374013575421, tenantId=1146029695717560320, journalId=1225147924628267009, articleId=1225751357576098234, language=CN, label=表2, caption=
非接触旋转密封信号采集试验工况设定
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| 运行工况 | 类别 | 试验用件 | 简称 | 样本数量 | 转速/(r·min-1) | 索引标签 |
|---|
| 正常 | 稳定运行 |  | SO | 2000 | 1000 | 0 |
| 启停故障 | 干摩擦 | DF | 2000 | 50 | 1 |
| 混合润滑 | ML | 2000 | 600 | 2 |
| 结构故障 | 弹簧失效(均布) |  | SF | 2000 | 1000 | 3 |
| 动环端面凹坑 |  | EP | 2000 | 1000 | 4 |
| 弹簧局部失效 |  | PF | 2000 | 1000 | 5 |
| 静环端面划痕 |  | SC | 2000 | 1000 | 6 |
), ArticleFig(id=1225751374126821635, tenantId=1146029695717560320, journalId=1225147924628267009, articleId=1225751357576098234, language=EN, label=Tab. 3, caption=
Optimization ranges of hyperparameters
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| 序号 | 超参数 | 优化范围 |
|---|
| 1 | LR | [0.0001,0.01] |
| 2 | Epoch | [30,100] |
| 3 | GUOA | SGDM/Adam/RMSprop |
| 4 | Batch size | [8,64] |
| 5 | Conv1的卷积核尺寸 | [3,7] |
| 6 | Conv2的卷积核尺寸 | [3,7] |
| 7 | Conv1的卷积核数量 | [1,20] |
| 8 | Conv2的卷积核数量 | [10,30] |
| 9 | FC1的输出单元数量 | [256,512] |
| 10 | FC2的输出单元数量 | [32,256] |
), ArticleFig(id=1225751374265233676, tenantId=1146029695717560320, journalId=1225147924628267009, articleId=1225751357576098234, language=CN, label=表3, caption=
超参数优化范围
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| 序号 | 超参数 | 优化范围 |
|---|
| 1 | LR | [0.0001,0.01] |
| 2 | Epoch | [30,100] |
| 3 | GUOA | SGDM/Adam/RMSprop |
| 4 | Batch size | [8,64] |
| 5 | Conv1的卷积核尺寸 | [3,7] |
| 6 | Conv2的卷积核尺寸 | [3,7] |
| 7 | Conv1的卷积核数量 | [1,20] |
| 8 | Conv2的卷积核数量 | [10,30] |
| 9 | FC1的输出单元数量 | [256,512] |
| 10 | FC2的输出单元数量 | [32,256] |
), ArticleFig(id=1225751374382674191, tenantId=1146029695717560320, journalId=1225147924628267009, articleId=1225751357576098234, language=EN, label=Tab. 4, caption=
Optimization results of hyperparameters
, figureFileSmall=null, figureFileBig=null, tableContent=
| 序号 | 超参数 | 优化结果 |
|---|
| 1 | LR | 0.00717 |
| 2 | Epoch | 87 |
| 3 | GUOA | SGDM |
| 4 | Batch size | 27 |
| 5 | Conv1的卷积核尺寸 | 4 |
| 6 | Conv2的卷积核尺寸 | 5 |
| 7 | Conv1的卷积核数量 | 4 |
| 8 | Conv2的卷积核数量 | 29 |
| 9 | FC1的输出单元数量 | 298 |
| 10 | FC2的输出单元数量 | 108 |
), ArticleFig(id=1225751374495920405, tenantId=1146029695717560320, journalId=1225147924628267009, articleId=1225751357576098234, language=CN, label=表4, caption=
超参数优化结果
, figureFileSmall=null, figureFileBig=null, tableContent=
| 序号 | 超参数 | 优化结果 |
|---|
| 1 | LR | 0.00717 |
| 2 | Epoch | 87 |
| 3 | GUOA | SGDM |
| 4 | Batch size | 27 |
| 5 | Conv1的卷积核尺寸 | 4 |
| 6 | Conv2的卷积核尺寸 | 5 |
| 7 | Conv1的卷积核数量 | 4 |
| 8 | Conv2的卷积核数量 | 29 |
| 9 | FC1的输出单元数量 | 298 |
| 10 | FC2的输出单元数量 | 108 |
), ArticleFig(id=1225751375477387547, tenantId=1146029695717560320, journalId=1225147924628267009, articleId=1225751357576098234, language=EN, label=Tab. 5, caption=
CNN‑BOA network structure parameters
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| 层数 | 类 | 参数 | 激活函数 |
|---|
| 1 | Conv1 MaxPool | OC=4; KS=4 S=1; PAD=0 KS=2; S=2; PAD=0 | Leaky ReLU |
| 2 | Conv2 MaxPool | OC=29; KS=5 S=1; PAD=0 KS=2; S=2; PAD=0 | Leaky ReLU |
| 3 | FC1 | IF=4901; OF=298 | — |
| 4 | FC2 | IF=298; OF=108 | — |
| 5 | 输出层 | IF=108; OF=7 | Softmax |
), ArticleFig(id=1225751375661936936, tenantId=1146029695717560320, journalId=1225147924628267009, articleId=1225751357576098234, language=CN, label=表5, caption=
CNN‑BOA网络结构参数
, figureFileSmall=null, figureFileBig=null, tableContent=
| 层数 | 类 | 参数 | 激活函数 |
|---|
| 1 | Conv1 MaxPool | OC=4; KS=4 S=1; PAD=0 KS=2; S=2; PAD=0 | Leaky ReLU |
| 2 | Conv2 MaxPool | OC=29; KS=5 S=1; PAD=0 KS=2; S=2; PAD=0 | Leaky ReLU |
| 3 | FC1 | IF=4901; OF=298 | — |
| 4 | FC2 | IF=298; OF=108 | — |
| 5 | 输出层 | IF=108; OF=7 | Softmax |
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