Article(id=1312012756337918458, tenantId=1146029695717560320, journalId=1185652524569653253, issueId=1312012744182821805, articleNumber=null, orderNo=null, doi=null, pmid=null, cstr=null, oa=null, hot=null, price=null, onlineType=0, articleFormat=0, articleType=null, articleTypeStr=null, receivedDate=1760457600000, receivedDateStr=2025-10-15, revisedDate=null, revisedDateStr=null, acceptedDate=null, acceptedDateStr=null, onlineDate=1790737817129, onlineDateStr=2026-09-30, pubDate=1771948800000, pubDateStr=2026-02-25, doiRegisterDate=null, doiRegisterDateStr=null, onlineIssueDate=1790737817129, onlineIssueDateStr=2026-09-30, onlineJustAcceptDate=null, onlineJustAcceptDateStr=null, onlineFirstDate=null, onlineFirstDateStr=null, sourceXml=null, magXml=null, createTime=1790737817129, creator=13701087609, updateTime=1790737817129, updator=13701087609, issue=Issue{id=1312012744182821805, tenantId=1146029695717560320, journalId=1185652524569653253, year='2026', volume='52', issue='1', pageStart='1', pageEnd='98', issueExtLink='null', onlineDate='null', pubDate='1771948800000', pubDateStr='2026-02-25', beforeIssueId=null, nextIssueId=null, price=null, status=1, issueComplete=1, articleOrder=1, issueType=-1, specialIssue=null, createTime=1790737814231, creator='13701087609', updateTime=1790737873684, updator='13701087609', preIssue=null, nextIssue=null, articleTotal=null, ext={EN=IssueExt(id=1312012993609691458, tenantId=1146029695717560320, journalId=1185652524569653253, issueId=1312012744182821805, language=EN, specialIssueTitle=, coverIllustrator=null, specialIssueEditor=, specialIssueAbout=), CN=IssueExt(id=1312012993609691459, tenantId=1146029695717560320, journalId=1185652524569653253, issueId=1312012744182821805, language=CN, specialIssueTitle=, coverIllustrator=null, specialIssueEditor=, specialIssueAbout=)}, issueFiles=null, downloadFileDto=null}, startPage=7, endPage=15, ext={EN=ArticleExt(id=1312012756543439355, articleId=1312012756337918458, tenantId=1146029695717560320, journalId=1185652524569653253, language=EN, title=Simulation Study on Edge Drop Mechanism and Limited Conditions of Cold Rolled Silicon Steel with 6-high CVC Cold Rolling Mill, columnId=1187100783049851249, journalTitle=Science & Technology of Baotou Steel, columnName=Expert Forum, runingTitle=null, highlight=null, articleAbstract=

The edge drop of cold-rolled strip directly affects width accuracy and edge quality of product, it is especially prominent under the conditions of non-oriented silicon steel with wide specification and limited rolling reduction. In the paper, the integrated three-dimensional finite element model coupling with roller-strip steel is established based on the 1 780 mm 6-high CVC (continuously variable crown) rolling mill. Such aspects as geometric modeling, mesh refinement at the edge and contact zone between rollers, boundary constraint, friction contact setting and multi-step load incremental control of this model are optimized. Compared with the measured sectional contour of the unit, the RMSE (root mean square error) of simulation result is 6.85 μm and MAPE (mean absolute percentage error) is 1.26%, which indicate that the model is with higher prediction accuracy. The influences of thickness, width and reduction ratio of strip steel as well as deformation resistance of materials on the formation laws of edge drop are systematically analyzed. The transverse metal flow at the edge could be significantly amplified with the increase of thickness or reduction ratio so as to aggravate edge drop; transverse flow at unit width could be reduced by increasing width of strip steel so as to weaken edge drop to some extent; it is beneficial to inhibiting metal flow at the edge to increase deformation resistance so that edge drop and its sensitivity to reduction ratio are reduced. The simulation system of limited conditions is established based on this to investigate the comprehensive abilities of regulation and control of roll bending forces of working roll and intermediate roll as well as amount of roll shifting for intermediate roll to edge drop. The results showed that the effects of working roll bending on edge drop control were the most significant, the average control effect was approximately 3.5 times of that of intermediate roll bending and about 30 μm of linear regulation amplitude could be achieved for intermediate roll shifting at its positive and negative limiting positions. The efficiency and sensibility of different control methods are with quantitative evaluation by introducing the efficacy coefficients of edge drop control, which could provide the theoretical basis and engineering references for optimization design of roll shape for 6-high CVC rolling mills and formulating the process of edge drop control for silicon steel with wide specification.

, authors=Xiaoping Wang1, Shang Yang1, Chao Fu1, Tingsong Yang2, authorsList=Xiaoping Wang, Shang Yang, Chao Fu, Tingsong Yang, authorCompany=null, correspAuthors=null, authorNote=null, correspAuthorsNote=null, copyrightStatement=null, copyrightOwner=null, extLink=null, articleAbsUrl=null, sourceXml=null, magXml=null, pdfUrl=null, pdf=null, pdfFileSize=null, pdfExtLink=null, richHtmlUrl=null, mobilePdfUrl=null, reviewReport=null, pdfFirstPage=null, abstractGraph=null, abstractGraphContent=null, abstractVideo=null, citation=null, cebUrl=null, magXmlContent=null, mapNumber=null, fund=null), CN=ArticleExt(id=1312012756866400764, articleId=1312012756337918458, tenantId=1146029695717560320, journalId=1185652524569653253, language=CN, title=六辊CVC冷轧机冷轧硅钢边降机理及极限工况仿真研究, columnId=1185887584006844505, journalTitle=包钢科技, columnName=专家论坛, runingTitle=null, highlight=null, articleAbstract=

冷轧带钢边降直接影响产品宽度精度和边部质量,在宽规格无取向硅钢及极限压下条件下尤为突出。依托1 780 mm六辊CVC轧机,文章建立了轧辊-带钢耦合的一体化三维有限元模型,该模型在几何建模、边部及辊间接触区网格加密、边界约束与摩擦接触设定以及多步载荷增量控制等方面进行了优化,经与机组实测断面轮廓对比,仿真结果的RMSE为6.85 μm、MAPE为1.26%,表明模型具有较高的预测精度。系统分析了带钢厚度、宽度、压下率及材料变形抗力对边降形成规律的影响,厚度增加或压下率升高会显著放大边部横向金属流动,加剧边降;增大带钢宽度可减小单位宽度上的横向流动,在一定程度上减弱边降;提高变形抗力则有利于抑制边部金属流动,降低边降及其对压下率的敏感性。在此基础上构建极限工况仿真体系,考察工作辊弯辊力、中间辊弯辊力及中间辊窜辊量对边降的综合调控能力。结果表明,工作辊弯辊对边降的调控最为显著,平均调控功效约为中间辊弯辊的3.5倍,中间辊窜辊在正负极限位置下可实现约30 μm的线性调节幅度。通过引入边降调控功效系数,对不同调控手段的效率与灵敏度进行了量化评价,可为六辊CVC轧机辊形优化设计及宽规格硅钢边降控制工艺制定提供理论依据和工程参考。

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王小平(1979-),男,内蒙古包头市人,硕士,高级工程师,现从事冷轧管理工作。

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王小平(1979-),男,内蒙古包头市人,硕士,高级工程师,现从事冷轧管理工作。

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六辊CVC冷轧机冷轧硅钢边降机理及极限工况仿真研究
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王小平 1 , 杨尚 1 , 付超 1 , 杨庭松 2
包钢科技 | 专家论坛 2026,52(1): 7-15
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包钢科技 |专家论坛 2026 , 52 (1) : 7 -15
六辊CVC冷轧机冷轧硅钢边降机理及极限工况仿真研究
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王小平(1979-),男,内蒙古包头市人,硕士,高级工程师,现从事冷轧管理工作。

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王小平1, 杨尚1, 付超1, 杨庭松2
作者信息
  • 1.内蒙古包钢钢联股份有限公司稀土钢冷轧板材厂,内蒙古 包头 014010
  • 2.北京科技大学设计研究院有限公司,北京 100083
作者简介:

王小平(1979-),男,内蒙古包头市人,硕士,高级工程师,现从事冷轧管理工作。

Simulation Study on Edge Drop Mechanism and Limited Conditions of Cold Rolled Silicon Steel with 6-high CVC Cold Rolling Mill
Xiaoping Wang1, Shang Yang1, Chao Fu1, Tingsong Yang2
Affiliations
  • 1.Cold Rolled Rare Earth Steel Plate Plant of Inner Mongolia Baotou Steel Union Co., Ltd., Baotou 014010, Inner Mongolia Autonomous Region, China
  • 2.Beijing University of Science and Technology Design and Research Institute Co., Ltd., Beijing 100083, China
出版时间: 2026-02-25
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冷轧带钢边降直接影响产品宽度精度和边部质量,在宽规格无取向硅钢及极限压下条件下尤为突出。依托1 780 mm六辊CVC轧机,文章建立了轧辊-带钢耦合的一体化三维有限元模型,该模型在几何建模、边部及辊间接触区网格加密、边界约束与摩擦接触设定以及多步载荷增量控制等方面进行了优化,经与机组实测断面轮廓对比,仿真结果的RMSE为6.85 μm、MAPE为1.26%,表明模型具有较高的预测精度。系统分析了带钢厚度、宽度、压下率及材料变形抗力对边降形成规律的影响,厚度增加或压下率升高会显著放大边部横向金属流动,加剧边降;增大带钢宽度可减小单位宽度上的横向流动,在一定程度上减弱边降;提高变形抗力则有利于抑制边部金属流动,降低边降及其对压下率的敏感性。在此基础上构建极限工况仿真体系,考察工作辊弯辊力、中间辊弯辊力及中间辊窜辊量对边降的综合调控能力。结果表明,工作辊弯辊对边降的调控最为显著,平均调控功效约为中间辊弯辊的3.5倍,中间辊窜辊在正负极限位置下可实现约30 μm的线性调节幅度。通过引入边降调控功效系数,对不同调控手段的效率与灵敏度进行了量化评价,可为六辊CVC轧机辊形优化设计及宽规格硅钢边降控制工艺制定提供理论依据和工程参考。

六辊CVC轧机  /  边降调控  /  有限元仿真  /  弯辊  /  窜辊

The edge drop of cold-rolled strip directly affects width accuracy and edge quality of product, it is especially prominent under the conditions of non-oriented silicon steel with wide specification and limited rolling reduction. In the paper, the integrated three-dimensional finite element model coupling with roller-strip steel is established based on the 1 780 mm 6-high CVC (continuously variable crown) rolling mill. Such aspects as geometric modeling, mesh refinement at the edge and contact zone between rollers, boundary constraint, friction contact setting and multi-step load incremental control of this model are optimized. Compared with the measured sectional contour of the unit, the RMSE (root mean square error) of simulation result is 6.85 μm and MAPE (mean absolute percentage error) is 1.26%, which indicate that the model is with higher prediction accuracy. The influences of thickness, width and reduction ratio of strip steel as well as deformation resistance of materials on the formation laws of edge drop are systematically analyzed. The transverse metal flow at the edge could be significantly amplified with the increase of thickness or reduction ratio so as to aggravate edge drop; transverse flow at unit width could be reduced by increasing width of strip steel so as to weaken edge drop to some extent; it is beneficial to inhibiting metal flow at the edge to increase deformation resistance so that edge drop and its sensitivity to reduction ratio are reduced. The simulation system of limited conditions is established based on this to investigate the comprehensive abilities of regulation and control of roll bending forces of working roll and intermediate roll as well as amount of roll shifting for intermediate roll to edge drop. The results showed that the effects of working roll bending on edge drop control were the most significant, the average control effect was approximately 3.5 times of that of intermediate roll bending and about 30 μm of linear regulation amplitude could be achieved for intermediate roll shifting at its positive and negative limiting positions. The efficiency and sensibility of different control methods are with quantitative evaluation by introducing the efficacy coefficients of edge drop control, which could provide the theoretical basis and engineering references for optimization design of roll shape for 6-high CVC rolling mills and formulating the process of edge drop control for silicon steel with wide specification.

6-high CVC rolling mill  /  edge drop control  /  finite element simulation  /  roll bending  /  roll shifting
王小平, 杨尚, 付超, 杨庭松. 六辊CVC冷轧机冷轧硅钢边降机理及极限工况仿真研究. 包钢科技, 2026 , 52 (1) : 7 -15 .
Xiaoping Wang, Shang Yang, Chao Fu, Tingsong Yang. Simulation Study on Edge Drop Mechanism and Limited Conditions of Cold Rolled Silicon Steel with 6-high CVC Cold Rolling Mill[J]. Science & Technology of Baotou Steel, 2026 , 52 (1) : 7 -15 .

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  • 接收时间:2025-10-15
  • 首发时间:2026-09-30
  • 出版时间:2026-02-25
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  • 收稿日期:2025-10-15
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    1.内蒙古包钢钢联股份有限公司稀土钢冷轧板材厂,内蒙古 包头 014010
    2.北京科技大学设计研究院有限公司,北京 100083
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2种不同金属材料的力学参数
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属数
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genus
种数
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species
占总种数比例
Percentage of
total species (%)
属
Genus
种数
Number of
species
占总种数比例
Percentage of total
species (%)
鹅膏菌科Amanitaceae 2 11 5.26 鹅膏菌属 Amanita 10 4.78
小菇科 Mycenaceae 2 12 5.74 丝盖伞属 Inocybe 5 2.39
多孔菌科 Polyporaceae 8 14 6.70 蜡蘑属 Laccaria 5 2.39
红菇科 Russulaceae 3 23 11.00 小皮伞属 Marasmius 6 2.87
小菇属 Mycena 11 5.26
光柄菇属 Pluteus 5 2.39
红菇属 Russula 17 8.13
栓菌属 Trametes 5 2.39
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