Article(id=1312012711584690823, tenantId=1146029695717560320, journalId=1185652524569653253, issueId=1312012710787769114, articleNumber=null, orderNo=null, doi=null, pmid=null, cstr=null, oa=null, hot=null, price=null, onlineType=0, articleFormat=0, articleType=null, articleTypeStr=null, receivedDate=1753113600000, receivedDateStr=2025-07-22, revisedDate=null, revisedDateStr=null, acceptedDate=null, acceptedDateStr=null, onlineDate=1790737806459, onlineDateStr=2026-09-30, pubDate=1766592000000, pubDateStr=2025-12-25, doiRegisterDate=null, doiRegisterDateStr=null, onlineIssueDate=1790737806459, onlineIssueDateStr=2026-09-30, onlineJustAcceptDate=null, onlineJustAcceptDateStr=null, onlineFirstDate=null, onlineFirstDateStr=null, sourceXml=null, magXml=null, createTime=1790737806459, creator=13701087609, updateTime=1790737806459, updator=13701087609, issue=Issue{id=1312012710787769114, tenantId=1146029695717560320, journalId=1185652524569653253, year='2025', volume='51', issue='6', pageStart='1', pageEnd='98', issueExtLink='null', onlineDate='null', pubDate='1766592000000', pubDateStr='2025-12-25', beforeIssueId=null, nextIssueId=null, price=null, status=1, issueComplete=1, articleOrder=1, issueType=-1, specialIssue=null, createTime=1790737806269, creator='13701087609', updateTime=1790737917382, updator='13701087609', preIssue=null, nextIssue=null, articleTotal=null, ext={EN=IssueExt(id=1312013176892387678, tenantId=1146029695717560320, journalId=1185652524569653253, issueId=1312012710787769114, language=EN, specialIssueTitle=, coverIllustrator=null, specialIssueEditor=, specialIssueAbout=), CN=IssueExt(id=1312013176892387679, tenantId=1146029695717560320, journalId=1185652524569653253, issueId=1312012710787769114, language=CN, specialIssueTitle=, coverIllustrator=null, specialIssueEditor=, specialIssueAbout=)}, issueFiles=null, downloadFileDto=null}, startPage=5, endPage=10, ext={EN=ArticleExt(id=1312012711790211720, articleId=1312012711584690823, tenantId=1146029695717560320, journalId=1185652524569653253, language=EN, title=Practices on Intelligent Control and Energy Efficiency Optimization of Water Pumping Station, columnId=1187100783049851249, journalTitle=Science & Technology of Baotou Steel, columnName=Expert Forum, runingTitle=null, highlight=null, articleAbstract=

The operating efficiency of pump station for circulating water system (the core link of cooling for rolling production line and equipment protection) directly affects rolling quality and energy consumption. In the paper, it is systematically elaborated the full process practices of establishing intelligent pump station through such technologies as integrated variable frequency speed control, closed-loop regulation of dynamic pressure, intelligent voice warning and long-distance monitoring by taking the transformation project of unmanned pump station in Long Products Plant of Baotou Steel as the object of study. The long-distance centralized control for status of pumping set and intelligent management of water balance are realized through innovatively replacing traditional power frequency drive pattern of asynchronous machine with frequency conversion control of rare earth permanent magnet synchronous motor combining with adaptive pressure regulation algorithm based on the rolling requirements in project. As a result, the electricity cost is saved by CNY 1.025 3 million Yuan annually, fluctuation range of pipe network pressure is reduced to ±0.08 MPa and investment recovery period is about 2.18 years.

, authors=Ming Li1, Bo Peng2, Jiale Du2, Qian Ding2, Jing Liu1, authorsList=Ming Li, Bo Peng, Jiale Du, Qian Ding, Jing Liu, authorCompany=null, correspAuthors=null, authorNote=null, correspAuthorsNote=null, copyrightStatement=null, copyrightOwner=null, extLink=null, articleAbsUrl=null, sourceXml=null, magXml=null, pdfUrl=null, pdf=null, pdfFileSize=null, pdfExtLink=null, richHtmlUrl=null, mobilePdfUrl=null, reviewReport=null, pdfFirstPage=null, abstractGraph=null, abstractGraphContent=null, abstractVideo=null, citation=null, cebUrl=null, magXmlContent=null, mapNumber=null, fund=null), CN=ArticleExt(id=1312012712129950345, articleId=1312012711584690823, tenantId=1146029695717560320, journalId=1185652524569653253, language=CN, title=水泵站智能化控制与能效优化实践, columnId=1185887584006844505, journalTitle=包钢科技, columnName=专家论坛, runingTitle=null, highlight=null, articleAbstract=

循环水系统作为轧线冷却与设备保护的核心环节,其泵站运行效率直接影响轧制质量与能源消耗。文章以包钢长材厂无人泵站改造项目为研究对象,系统阐述通过集成变频调速控制、动态压力闭环调节、智能语音预警及远程监控等技术构建智慧泵站的全流程实践。项目创新性地采用稀土永磁同步电机变频控制替代传统异步电机工频驱动模式,结合基于轧制需求的自适应压力调节算法,实现了泵组状态的远程集中控制与水平衡智能管理。改造后年节约电费102.53万元,管网压力波动幅度压缩至±0.08 MPa,投资回收期约2.18年。

, authors=李明1, 彭波2, 杜佳乐2, 丁倩2, 刘靖1, authorsList=李明, 彭波, 杜佳乐, 丁倩, 刘靖, authorCompany=null, correspAuthors=null, authorNote=

李明(1966-),男,内蒙古包头市人,正高级工程师,现从事电气自动化技术管理工作。

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李明(1966-),男,内蒙古包头市人,正高级工程师,现从事电气自动化技术管理工作。

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李明(1966-),男,内蒙古包头市人,正高级工程师,现从事电气自动化技术管理工作。

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水泵站智能化控制与能效优化实践
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李明 1 , 彭波 2 , 杜佳乐 2 , 丁倩 2 , 刘靖 1
包钢科技 | 专家论坛 2025,51(6): 5-10
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包钢科技 |专家论坛 2025 , 51 (6) : 5 -10
水泵站智能化控制与能效优化实践
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李明1, 彭波2, 杜佳乐2, 丁倩2, 刘靖1
作者信息
  • 1.包钢集团节能环保科技产业责任公司,内蒙古 包头 014010
  • 2.内蒙古包钢钢联股份有限公司轨梁轧钢厂,内蒙古 包头 014010
作者简介:

李明(1966-),男,内蒙古包头市人,正高级工程师,现从事电气自动化技术管理工作。

Practices on Intelligent Control and Energy Efficiency Optimization of Water Pumping Station
Ming Li1, Bo Peng2, Jiale Du2, Qian Ding2, Jing Liu1
Affiliations
  • 1.Baotou Steel Group Energy Saving and Environmental Protection Technology Industry Co., Ltd., Baotou 014010, Inner Mongolia Autonomous Region, China
  • 2.Rail and Beam Rolling Plant of Inner Mongolia Baotou Steel Union Co., Ltd., Baotou 014010, Inner Mongolia Autonomous Region, China
出版时间: 2025-12-25
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循环水系统作为轧线冷却与设备保护的核心环节,其泵站运行效率直接影响轧制质量与能源消耗。文章以包钢长材厂无人泵站改造项目为研究对象,系统阐述通过集成变频调速控制、动态压力闭环调节、智能语音预警及远程监控等技术构建智慧泵站的全流程实践。项目创新性地采用稀土永磁同步电机变频控制替代传统异步电机工频驱动模式,结合基于轧制需求的自适应压力调节算法,实现了泵组状态的远程集中控制与水平衡智能管理。改造后年节约电费102.53万元,管网压力波动幅度压缩至±0.08 MPa,投资回收期约2.18年。

变频永磁电机  /  智慧运维  /  压力闭环  /  水平衡管理

The operating efficiency of pump station for circulating water system (the core link of cooling for rolling production line and equipment protection) directly affects rolling quality and energy consumption. In the paper, it is systematically elaborated the full process practices of establishing intelligent pump station through such technologies as integrated variable frequency speed control, closed-loop regulation of dynamic pressure, intelligent voice warning and long-distance monitoring by taking the transformation project of unmanned pump station in Long Products Plant of Baotou Steel as the object of study. The long-distance centralized control for status of pumping set and intelligent management of water balance are realized through innovatively replacing traditional power frequency drive pattern of asynchronous machine with frequency conversion control of rare earth permanent magnet synchronous motor combining with adaptive pressure regulation algorithm based on the rolling requirements in project. As a result, the electricity cost is saved by CNY 1.025 3 million Yuan annually, fluctuation range of pipe network pressure is reduced to ±0.08 MPa and investment recovery period is about 2.18 years.

variable-frequency permanent magnet motor  /  intelligent operation and maintenance  /  closed loop of pressure  /  water balance management
李明, 彭波, 杜佳乐, 丁倩, 刘靖. 水泵站智能化控制与能效优化实践. 包钢科技, 2025 , 51 (6) : 5 -10 .
Ming Li, Bo Peng, Jiale Du, Qian Ding, Jing Liu. Practices on Intelligent Control and Energy Efficiency Optimization of Water Pumping Station[J]. Science & Technology of Baotou Steel, 2025 , 51 (6) : 5 -10 .

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  • 接收时间:2025-07-22
  • 首发时间:2026-09-30
  • 出版时间:2025-12-25
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  • 收稿日期:2025-07-22
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    1.包钢集团节能环保科技产业责任公司,内蒙古 包头 014010
    2.内蒙古包钢钢联股份有限公司轨梁轧钢厂,内蒙古 包头 014010
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鹅膏菌科Amanitaceae 2 11 5.26 鹅膏菌属 Amanita 10 4.78
小菇科 Mycenaceae 2 12 5.74 丝盖伞属 Inocybe 5 2.39
多孔菌科 Polyporaceae 8 14 6.70 蜡蘑属 Laccaria 5 2.39
红菇科 Russulaceae 3 23 11.00 小皮伞属 Marasmius 6 2.87
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