Article(id=1304141583620792462, tenantId=1146029695717560320, journalId=1303687303576780880, issueId=1304141567850213817, articleNumber=null, orderNo=null, doi=10.3969/j.issn.1009-3842.2026.03.002, pmid=null, cstr=null, oa=null, hot=null, price=null, onlineType=0, articleFormat=0, articleType=null, articleTypeStr=null, receivedDate=1764259200000, receivedDateStr=2025-11-28, revisedDate=1775664000000, revisedDateStr=2026-04-09, acceptedDate=null, acceptedDateStr=null, onlineDate=1788861183314, onlineDateStr=2026-09-08, pubDate=1782576000000, pubDateStr=2026-06-28, doiRegisterDate=null, doiRegisterDateStr=null, onlineIssueDate=1788861183314, onlineIssueDateStr=2026-09-08, onlineJustAcceptDate=null, onlineJustAcceptDateStr=null, onlineFirstDate=null, onlineFirstDateStr=null, sourceXml=null, magXml=null, createTime=1788861183314, creator=13701087609, updateTime=1788861183314, updator=13701087609, issue=Issue{id=1304141567850213817, tenantId=1146029695717560320, journalId=1303687303576780880, year='2026', volume='', issue='3', pageStart='1', pageEnd='134', issueExtLink='null', onlineDate='null', pubDate='1782576000000', pubDateStr='2026-06-28', beforeIssueId=null, nextIssueId=null, price=null, status=1, issueComplete=1, articleOrder=1, issueType=-1, specialIssue=null, createTime=1788861179554, creator='13701087609', updateTime=1788924930580, updator='13701087609', preIssue=null, nextIssue=null, articleTotal=null, ext={EN=IssueExt(id=1304408959088092087, tenantId=1146029695717560320, journalId=1303687303576780880, issueId=1304141567850213817, language=EN, specialIssueTitle=, coverIllustrator=null, specialIssueEditor=, specialIssueAbout=), CN=IssueExt(id=1304408959088092088, tenantId=1146029695717560320, journalId=1303687303576780880, issueId=1304141567850213817, language=CN, specialIssueTitle=, coverIllustrator=null, specialIssueEditor=, specialIssueAbout=)}, issueFiles=null, downloadFileDto=null}, startPage=14, endPage=23, ext={EN=ArticleExt(id=1304141583822119055, articleId=1304141583620792462, tenantId=1146029695717560320, journalId=1303687303576780880, language=EN, title=Numerical Study of Enhanced Stirring Mechanism of a Novel Rotatable Lance in Side-blown Smelting Furnace, columnId=1304141580051436503, journalTitle=Copper Engineering, columnName=Extraction Metallurgy and Chemical Engineering, runingTitle=null, highlight=null, articleAbstract=

Injection characteristics of side-blown lance in a bath smelting furnace directly govern reaction intensity and smelting efficiency. In this study, stirring enhancement mechanism of a novel side-blown lance with an adjustable rotation angle was investigated by computational fluid dynamics (CFD), and structural parameters of the lance were optimized. A volume-of-fluid (VOF) multiphase flow model coupled with the realizable k-ε turbulence model was employed to conduct transient simulations of gas-liquid two-phase flow in an oxygen-enriched side-blown smelting furnace. Influence of lance rotation angle (0°, 15°, 30°, 45°, and 60°) on flow field and mixing performance of the molten bath was analyzed. Results indicated that lance rotation angle exerted a nonlinear control effect on bath hydrodynamics. A moderate rotation angle (around 30°) effectively enlarged gas-induced disturbance region, accelerated interfacial renewal, and improved the uniformity of bath stirring. In contrast, either a non-rotating angle (0°) or an excessively large rotation angle (60°) led to pronounced flow drift and deteriorated local mixing. Overall, the proposed side-blown rotatable lance, through appropriate optimization of rotation angle, can enhance bath stirring while simultaneously ensuring furnace lining integrity and prolonging lance service life. The findings provided a theoretical basis and engineering guidance for lance design and optimization in large-scale oxygen-enriched side-blown smelting furnaces.

, authors=Yingjun Song1, Yinghua Li2, Guotao Xiong1, Xiaoyu Li1, Wei Zhou1, Weixin Zhou1, Huili Liu2, authorsList=Yingjun Song, Yinghua Li, Guotao Xiong, Xiaoyu Li, Wei Zhou, Weixin Zhou, Huili Liu, authorCompany=null, correspAuthors=Huili Liu, authorNote=null, correspAuthorsNote=null, copyrightStatement=null, copyrightOwner=null, extLink=null, articleAbsUrl=null, sourceXml=null, magXml=null, pdfUrl=null, pdf=null, pdfFileSize=null, pdfExtLink=null, richHtmlUrl=null, mobilePdfUrl=null, reviewReport=null, pdfFirstPage=null, abstractGraph=null, abstractGraphContent=null, abstractVideo=null, citation=null, cebUrl=null, magXmlContent=null, mapNumber=null, fund=null), CN=ArticleExt(id=1304141584132497552, articleId=1304141583620792462, tenantId=1146029695717560320, journalId=1303687303576780880, language=CN, title=侧吹熔炼炉新型可旋转喷枪强化搅拌机制数值仿真研究, columnId=1304141580248568793, journalTitle=铜业工程, columnName=提取冶金与化学工程, runingTitle=null, highlight=null, articleAbstract=

侧吹熔池熔炼炉喷枪的喷吹特性直接决定炉内反应强度和冶炼效率。本研究基于计算流体力学(computational fluid dynamics,CFD)对一种可旋转调节角度的新型侧吹喷枪强化熔池搅拌的过程开展机理研究,并优化其结构参数。采用流体体积(volume of fluid,VOF)多相流模型耦合Realizable k-ε湍流模型,对富氧侧吹熔炼炉内的气-液两相流动进行瞬态模拟,考察喷枪旋转角度(0°、15°、30°、45°、60°)对熔池内流场和搅拌性能的影响。结果表明,喷枪旋转角度对熔池流动具有非线性调控作用。 适度旋转(30°左右)可扩大气体扰动范围、提升界面更新率并改善搅拌均匀性;而旋转角过小(0°)或过大(60°)均会导致流场偏斜和局部混合不良。综上所述,新型侧吹可旋转喷枪通过优化旋转角度,可在强化熔池搅拌的同时兼顾炉衬保护与喷枪寿命延长。本研究为大型富氧侧吹炉喷枪设计优化提供了理论依据和工程指导。

, authors=宋英俊1, 李应华2, 熊国涛1, 李晓宇1, 周维1, 周卫辛1, 刘慧利2, authorsList=宋英俊, 李应华, 熊国涛, 李晓宇, 周维, 周卫辛, 刘慧利, authorCompany=null, correspAuthors=刘慧利, authorNote=

宋英俊(1988—),男,辽宁鞍山人,本科,助理工程师,研究方向:火法冶金工艺优化与设备研发,E-mail:

, correspAuthorsNote=
刘慧利,副教授,E-mail:
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宋英俊(1988—),男,辽宁鞍山人,本科,助理工程师,研究方向:火法冶金工艺优化与设备研发,E-mail:

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宋英俊(1988—),男,辽宁鞍山人,本科,助理工程师,研究方向:火法冶金工艺优化与设备研发,E-mail:

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侧吹熔炼炉新型可旋转喷枪强化搅拌机制数值仿真研究
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宋英俊 1 , 李应华 2 , 熊国涛 1 , 李晓宇 1 , 周维 1 , 周卫辛 1 , 刘慧利 2
铜业工程 | 提取冶金与化学工程 2026,(3): 14-23
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铜业工程 |提取冶金与化学工程 2026 , (3) : 14 -23
侧吹熔炼炉新型可旋转喷枪强化搅拌机制数值仿真研究
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宋英俊1 , 李应华2, 熊国涛1, 李晓宇1, 周维1, 周卫辛1, 刘慧利2
作者信息
  • 1.中国十五冶金建设集团有限公司,湖北 武汉 430073
  • 2.昆明理工大学 冶金与能源工程学院,云南 昆明 650093
通讯作者:
刘慧利,副教授,E-mail:
作者简介:

宋英俊(1988—),男,辽宁鞍山人,本科,助理工程师,研究方向:火法冶金工艺优化与设备研发,E-mail:

Numerical Study of Enhanced Stirring Mechanism of a Novel Rotatable Lance in Side-blown Smelting Furnace
Yingjun Song1 , Yinghua Li2, Guotao Xiong1, Xiaoyu Li1, Wei Zhou1, Weixin Zhou1, Huili Liu2
Affiliations
  • 1.China 15th Metallurgical Construction Group Co.,Ltd.,Wuhan 430073,China
  • 2.School of Metallurgical and Energy Engineering,Kunming University of Science and Technology,Kunming 650093,China
出版时间: 2026-06-28 doi: 10.3969/j.issn.1009-3842.2026.03.002
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侧吹熔池熔炼炉喷枪的喷吹特性直接决定炉内反应强度和冶炼效率。本研究基于计算流体力学(computational fluid dynamics,CFD)对一种可旋转调节角度的新型侧吹喷枪强化熔池搅拌的过程开展机理研究,并优化其结构参数。采用流体体积(volume of fluid,VOF)多相流模型耦合Realizable k-ε湍流模型,对富氧侧吹熔炼炉内的气-液两相流动进行瞬态模拟,考察喷枪旋转角度(0°、15°、30°、45°、60°)对熔池内流场和搅拌性能的影响。结果表明,喷枪旋转角度对熔池流动具有非线性调控作用。 适度旋转(30°左右)可扩大气体扰动范围、提升界面更新率并改善搅拌均匀性;而旋转角过小(0°)或过大(60°)均会导致流场偏斜和局部混合不良。综上所述,新型侧吹可旋转喷枪通过优化旋转角度,可在强化熔池搅拌的同时兼顾炉衬保护与喷枪寿命延长。本研究为大型富氧侧吹炉喷枪设计优化提供了理论依据和工程指导。

富氧侧吹  /  旋转可调喷枪  /  熔池熔炼  /  多相流  /  数值模拟  /  过程强化

Injection characteristics of side-blown lance in a bath smelting furnace directly govern reaction intensity and smelting efficiency. In this study, stirring enhancement mechanism of a novel side-blown lance with an adjustable rotation angle was investigated by computational fluid dynamics (CFD), and structural parameters of the lance were optimized. A volume-of-fluid (VOF) multiphase flow model coupled with the realizable k-ε turbulence model was employed to conduct transient simulations of gas-liquid two-phase flow in an oxygen-enriched side-blown smelting furnace. Influence of lance rotation angle (0°, 15°, 30°, 45°, and 60°) on flow field and mixing performance of the molten bath was analyzed. Results indicated that lance rotation angle exerted a nonlinear control effect on bath hydrodynamics. A moderate rotation angle (around 30°) effectively enlarged gas-induced disturbance region, accelerated interfacial renewal, and improved the uniformity of bath stirring. In contrast, either a non-rotating angle (0°) or an excessively large rotation angle (60°) led to pronounced flow drift and deteriorated local mixing. Overall, the proposed side-blown rotatable lance, through appropriate optimization of rotation angle, can enhance bath stirring while simultaneously ensuring furnace lining integrity and prolonging lance service life. The findings provided a theoretical basis and engineering guidance for lance design and optimization in large-scale oxygen-enriched side-blown smelting furnaces.

oxygen-enriched side blow  /  adjustable-angle lance  /  bath smelting  /  multiphase flow  /  numerical simulation  /  process intensification
宋英俊, 李应华, 熊国涛, 李晓宇, 周维, 周卫辛, 刘慧利. 侧吹熔炼炉新型可旋转喷枪强化搅拌机制数值仿真研究. 铜业工程, 2026 , (3) : 14 -23 . DOI: 10.3969/j.issn.1009-3842.2026.03.002
Yingjun Song, Yinghua Li, Guotao Xiong, Xiaoyu Li, Wei Zhou, Weixin Zhou, Huili Liu. Numerical Study of Enhanced Stirring Mechanism of a Novel Rotatable Lance in Side-blown Smelting Furnace[J]. Copper Engineering, 2026 , (3) : 14 -23 . DOI: 10.3969/j.issn.1009-3842.2026.03.002
  • 国家重点研发计划(2023YFB2407300)
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doi: 10.3969/j.issn.1009-3842.2026.03.002
  • 接收时间:2025-11-28
  • 首发时间:2026-09-08
  • 出版时间:2026-06-28
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  • 收稿日期:2025-11-28
  • 修回日期:2026-04-09
基金
国家重点研发计划(2023YFB2407300)
作者信息
    1.中国十五冶金建设集团有限公司,湖北 武汉 430073
    2.昆明理工大学 冶金与能源工程学院,云南 昆明 650093

通讯作者:

刘慧利,副教授,E-mail:
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2种不同金属材料的力学参数

Family
属数
Number of
genus
种数
Number of
species
占总种数比例
Percentage of
total species (%)

Genus
种数
Number of
species
占总种数比例
Percentage of total
species (%)
鹅膏菌科Amanitaceae 2 11 5.26 鹅膏菌属 Amanita 10 4.78
小菇科 Mycenaceae 2 12 5.74 丝盖伞属 Inocybe 5 2.39
多孔菌科 Polyporaceae 8 14 6.70 蜡蘑属 Laccaria 5 2.39
红菇科 Russulaceae 3 23 11.00 小皮伞属 Marasmius 6 2.87
小菇属 Mycena 11 5.26
光柄菇属 Pluteus 5 2.39
红菇属 Russula 17 8.13
栓菌属 Trametes 5 2.39
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