Article(id=1304141585172680734, tenantId=1146029695717560320, journalId=1303687303576780880, issueId=1304141567850213817, articleNumber=null, orderNo=null, doi=10.3969/j.issn.1009-3842.2026.03.009, pmid=null, cstr=null, oa=null, hot=null, price=null, onlineType=0, articleFormat=0, articleType=null, articleTypeStr=null, receivedDate=1756569600000, receivedDateStr=2025-08-31, revisedDate=1774627200000, revisedDateStr=2026-03-28, acceptedDate=null, acceptedDateStr=null, onlineDate=1788861183683, onlineDateStr=2026-09-08, pubDate=1782576000000, pubDateStr=2026-06-28, doiRegisterDate=null, doiRegisterDateStr=null, onlineIssueDate=1788861183683, onlineIssueDateStr=2026-09-08, onlineJustAcceptDate=null, onlineJustAcceptDateStr=null, onlineFirstDate=null, onlineFirstDateStr=null, sourceXml=null, magXml=null, createTime=1788861183683, creator=13701087609, updateTime=1788861183683, updator=13701087609, issue=Issue{id=1304141567850213817, tenantId=1146029695717560320, journalId=1303687303576780880, year='2026', volume='', issue='3', pageStart='1', pageEnd='134', issueExtLink='null', onlineDate='null', pubDate='1782576000000', pubDateStr='2026-06-28', beforeIssueId=null, nextIssueId=null, price=null, status=1, issueComplete=1, articleOrder=1, issueType=-1, specialIssue=null, createTime=1788861179554, creator='13701087609', updateTime=1788924930580, updator='13701087609', preIssue=null, nextIssue=null, articleTotal=null, ext={EN=IssueExt(id=1304408959088092087, tenantId=1146029695717560320, journalId=1303687303576780880, issueId=1304141567850213817, language=EN, specialIssueTitle=, coverIllustrator=null, specialIssueEditor=, specialIssueAbout=), CN=IssueExt(id=1304408959088092088, tenantId=1146029695717560320, journalId=1303687303576780880, issueId=1304141567850213817, language=CN, specialIssueTitle=, coverIllustrator=null, specialIssueEditor=, specialIssueAbout=)}, issueFiles=null, downloadFileDto=null}, startPage=77, endPage=85, ext={EN=ArticleExt(id=1304141585449504799, articleId=1304141585172680734, tenantId=1146029695717560320, journalId=1303687303576780880, language=EN, title=Simulation of Solidification Structure Evolution of Cu-2.0Fe-0.03P-0.11Zn Alloy Continuous Casting Billets Based on CAFE Method, columnId=1304141568877814747, journalTitle=Copper Engineering, columnName=Material Preparation and Process Engineering, runingTitle=null, highlight=null, articleAbstract=

Cu-2.0Fe-0.03P-0.11Zn alloy is a promising candidate material for electrical connectors owing to the low cost and excellent castability. Continuous casting serves as a key process in strip and plate production, where the solidification microstructure strongly influences subsequent processing and final product properties. In this study, a cellular automaton-finite element (CAFE) model was developed to simulate the solidification microstructure evolution of the Cu-2.0Fe-0.03P-0.11Zn alloy under continuous casting conditions. Simulated fractions of columnar and equiaxed grains were 87.4% and 12.6%, respectively, which were in close agreement with those of experimentally measured macrostructures (88.6% and 11.4%), confirming reliability and accuracy of the established model. Further investigations were conducted on effects of nucleation undercooling and nucleation density on solidification microstructure. Results indicated that increasing nucleation undercooling reduced the proportion of equiaxed grains: as undercooling increased from 1 K to 6 K, equiaxed grain fraction decreased from 17.1% to 9.2%, respectively. In contrast, increasing nucleation density promoted equiaxed grain formation, with equiaxed grain fraction increasing from 10.4% to 18.5% as the nucleation density increased from 0.5×109 m–3 to 40×109 m–3, respectively.

, authors=Boyu Dang1, Huiyun Wu1, Mengfei Zhang1, Qingyang Duan2, Zeqiang Feng2, Geng Zhao2, Jie Jing2, authorsList=Boyu Dang, Huiyun Wu, Mengfei Zhang, Qingyang Duan, Zeqiang Feng, Geng Zhao, Jie Jing, authorCompany=null, correspAuthors=Huiyun Wu, authorNote=null, correspAuthorsNote=null, copyrightStatement=null, copyrightOwner=null, extLink=null, articleAbsUrl=null, sourceXml=null, magXml=null, pdfUrl=null, pdf=null, pdfFileSize=null, pdfExtLink=null, richHtmlUrl=null, mobilePdfUrl=null, reviewReport=null, pdfFirstPage=null, abstractGraph=null, abstractGraphContent=null, abstractVideo=null, citation=null, cebUrl=null, magXmlContent=null, mapNumber=null, fund=null), CN=ArticleExt(id=1304141585814409248, articleId=1304141585172680734, tenantId=1146029695717560320, journalId=1303687303576780880, language=CN, title=基于CAFE法的Cu-2.0Fe-0.03P-0.11Zn连铸坯凝固组织模拟研究, columnId=1304141569037198301, journalTitle=铜业工程, columnName=材料制备与加工工程, runingTitle=null, highlight=null, articleAbstract=

Cu-2.0Fe-0.03P-0.11Zn合金因成本低廉且具有良好的加工性能,是制造电连接器的优选材料。连续铸造作为该合金板带制备过程中的关键工序,其凝固组织对材料加工过程和最终产品性能具有显著影响。本文采用元胞自动机-有限元耦合模型(CAFE)法,对Cu-2.0Fe-0.03P-0.11Zn合金在连续铸造条件下的凝固组织演化进行了数值模拟。结果显示,模拟得到的柱状晶与等轴晶比例分别为87.4%和12.6%,与低倍组织实测结果(柱状晶比例88.6%、等轴晶比例11.4%)在晶粒类型、分布区域及形貌特征方面高度一致,验证了所构建模型的可靠性与准确性。在此基础上,研究了形核过冷度与形核密度对凝固组织的影响。结果表明:形核过冷度升高会导致等轴晶区比例降低,当形核过冷度从1 K提升至6 K时,等轴晶区面积占比由17.1%下降至9.2%;而形核密度的增加有利于等轴晶区比例的提高,随着形核密度由0.5×109 m−3增大到40×109 m−3,等轴晶区比例由10.4%上升至18.5%。

, authors=党博宇1, 吴慧云1, 张梦飞1, 段庆阳2, 冯泽强2, 赵耿2, 景洁2, authorsList=党博宇, 吴慧云, 张梦飞, 段庆阳, 冯泽强, 赵耿, 景洁, authorCompany=null, correspAuthors=吴慧云, authorNote=

党博宇(2003—),男,山西运城人,硕士研究生,研究方向:高温合金涂层,E-mail:

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吴慧云,工程师,E-mail:
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基于CAFE法的Cu-2.0Fe-0.03P-0.11Zn连铸坯凝固组织模拟研究
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党博宇 1 , 吴慧云 1 , 张梦飞 1 , 段庆阳 2 , 冯泽强 2 , 赵耿 2 , 景洁 2
铜业工程 | 材料制备与加工工程 2026,(3): 77-85
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铜业工程 |材料制备与加工工程 2026 , (3) : 77 -85
基于CAFE法的Cu-2.0Fe-0.03P-0.11Zn连铸坯凝固组织模拟研究
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党博宇(2003—),男,山西运城人,硕士研究生,研究方向:高温合金涂层,E-mail:

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党博宇1 , 吴慧云1 , 张梦飞1, 段庆阳2, 冯泽强2, 赵耿2, 景洁2
作者信息
  • 1.中北大学 材料科学与工程学院,山西 太原 030051
  • 2.太原晋西春雷铜业有限公司,山西 太原 030008
通讯作者:
吴慧云,工程师,E-mail:
作者简介:

党博宇(2003—),男,山西运城人,硕士研究生,研究方向:高温合金涂层,E-mail:

Simulation of Solidification Structure Evolution of Cu-2.0Fe-0.03P-0.11Zn Alloy Continuous Casting Billets Based on CAFE Method
Boyu Dang1 , Huiyun Wu1 , Mengfei Zhang1, Qingyang Duan2, Zeqiang Feng2, Geng Zhao2, Jie Jing2
Affiliations
  • 1.School of Materials Science and Engineering,North University of China,Taiyuan 030051,China
  • 2.Taiyuan Jinxi Chunlei Copper Co.,Ltd.,Taiyuan 030008,China
出版时间: 2026-06-28 doi: 10.3969/j.issn.1009-3842.2026.03.009
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Cu-2.0Fe-0.03P-0.11Zn合金因成本低廉且具有良好的加工性能,是制造电连接器的优选材料。连续铸造作为该合金板带制备过程中的关键工序,其凝固组织对材料加工过程和最终产品性能具有显著影响。本文采用元胞自动机-有限元耦合模型(CAFE)法,对Cu-2.0Fe-0.03P-0.11Zn合金在连续铸造条件下的凝固组织演化进行了数值模拟。结果显示,模拟得到的柱状晶与等轴晶比例分别为87.4%和12.6%,与低倍组织实测结果(柱状晶比例88.6%、等轴晶比例11.4%)在晶粒类型、分布区域及形貌特征方面高度一致,验证了所构建模型的可靠性与准确性。在此基础上,研究了形核过冷度与形核密度对凝固组织的影响。结果表明:形核过冷度升高会导致等轴晶区比例降低,当形核过冷度从1 K提升至6 K时,等轴晶区面积占比由17.1%下降至9.2%;而形核密度的增加有利于等轴晶区比例的提高,随着形核密度由0.5×109 m−3增大到40×109 m−3,等轴晶区比例由10.4%上升至18.5%。

CAFE法  /  Cu-2.0Fe-0.03P-0.11Zn合金  /  连续铸造  /  凝固组织  /  形核参数

Cu-2.0Fe-0.03P-0.11Zn alloy is a promising candidate material for electrical connectors owing to the low cost and excellent castability. Continuous casting serves as a key process in strip and plate production, where the solidification microstructure strongly influences subsequent processing and final product properties. In this study, a cellular automaton-finite element (CAFE) model was developed to simulate the solidification microstructure evolution of the Cu-2.0Fe-0.03P-0.11Zn alloy under continuous casting conditions. Simulated fractions of columnar and equiaxed grains were 87.4% and 12.6%, respectively, which were in close agreement with those of experimentally measured macrostructures (88.6% and 11.4%), confirming reliability and accuracy of the established model. Further investigations were conducted on effects of nucleation undercooling and nucleation density on solidification microstructure. Results indicated that increasing nucleation undercooling reduced the proportion of equiaxed grains: as undercooling increased from 1 K to 6 K, equiaxed grain fraction decreased from 17.1% to 9.2%, respectively. In contrast, increasing nucleation density promoted equiaxed grain formation, with equiaxed grain fraction increasing from 10.4% to 18.5% as the nucleation density increased from 0.5×109 m–3 to 40×109 m–3, respectively.

CAFE method  /  Cu-2.0Fe-0.03P-0.11Zn alloy  /  continuous casting  /  solidification microstructure  /  nucleation parameter
党博宇, 吴慧云, 张梦飞, 段庆阳, 冯泽强, 赵耿, 景洁. 基于CAFE法的Cu-2.0Fe-0.03P-0.11Zn连铸坯凝固组织模拟研究. 铜业工程, 2026 , (3) : 77 -85 . DOI: 10.3969/j.issn.1009-3842.2026.03.009
Boyu Dang, Huiyun Wu, Mengfei Zhang, Qingyang Duan, Zeqiang Feng, Geng Zhao, Jie Jing. Simulation of Solidification Structure Evolution of Cu-2.0Fe-0.03P-0.11Zn Alloy Continuous Casting Billets Based on CAFE Method[J]. Copper Engineering, 2026 , (3) : 77 -85 . DOI: 10.3969/j.issn.1009-3842.2026.03.009
  • 太原市“揭榜挂帅”项目(2024TYJB0113)
  • 河津市科学基金(202401; 202403)
  • 中央引导地方科技发展资金项目(YDZJSX2024C009)
  • 浙江省博士后科研项目(ZJ2024127)
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doi: 10.3969/j.issn.1009-3842.2026.03.009
  • 接收时间:2025-08-31
  • 首发时间:2026-09-08
  • 出版时间:2026-06-28
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  • 收稿日期:2025-08-31
  • 修回日期:2026-03-28
基金
太原市“揭榜挂帅”项目(2024TYJB0113)
河津市科学基金(202401; 202403)
中央引导地方科技发展资金项目(YDZJSX2024C009)
浙江省博士后科研项目(ZJ2024127)
作者信息
    1.中北大学 材料科学与工程学院,山西 太原 030051
    2.太原晋西春雷铜业有限公司,山西 太原 030008

通讯作者:

吴慧云,工程师,E-mail:
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https://castjournals.cast.org.cn/joweb/tygc/CN/10.3969/j.issn.1009-3842.2026.03.009
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2种不同金属材料的力学参数

Family
属数
Number of
genus
种数
Number of
species
占总种数比例
Percentage of
total species (%)

Genus
种数
Number of
species
占总种数比例
Percentage of total
species (%)
鹅膏菌科Amanitaceae 2 11 5.26 鹅膏菌属 Amanita 10 4.78
小菇科 Mycenaceae 2 12 5.74 丝盖伞属 Inocybe 5 2.39
多孔菌科 Polyporaceae 8 14 6.70 蜡蘑属 Laccaria 5 2.39
红菇科 Russulaceae 3 23 11.00 小皮伞属 Marasmius 6 2.87
小菇属 Mycena 11 5.26
光柄菇属 Pluteus 5 2.39
红菇属 Russula 17 8.13
栓菌属 Trametes 5 2.39
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