Article(id=1320037400273863275, tenantId=1146029695717560320, journalId=1316781260334530699, issueId=1320037383882519364, articleNumber=null, orderNo=null, doi=10.3969/j.issn.1005-0329.2025.12.007, pmid=null, cstr=null, oa=null, hot=null, price=null, onlineType=0, articleFormat=0, articleType=null, articleTypeStr=null, receivedDate=1740844800000, receivedDateStr=2025-03-02, revisedDate=1761235200000, revisedDateStr=2025-10-24, acceptedDate=null, acceptedDateStr=null, onlineDate=1792651041334, onlineDateStr=2026-10-22, pubDate=1767110400000, pubDateStr=2025-12-31, doiRegisterDate=null, doiRegisterDateStr=null, onlineIssueDate=1792651041334, onlineIssueDateStr=2026-10-22, onlineJustAcceptDate=null, onlineJustAcceptDateStr=null, onlineFirstDate=null, onlineFirstDateStr=null, sourceXml=null, magXml=null, createTime=1792651041334, creator=13701087609, updateTime=1792651041334, updator=13701087609, issue=Issue{id=1320037383882519364, tenantId=1146029695717560320, journalId=1316781260334530699, year='2025', volume='53', issue='12', pageStart='1', pageEnd='118', issueExtLink='null', onlineDate='null', pubDate='1767110400000', pubDateStr='2025-12-31', beforeIssueId=null, nextIssueId=null, price=null, status=1, issueComplete=1, articleOrder=1, issueType=-1, specialIssue=null, createTime=1792651037426, creator='13701087609', updateTime=1792656182714, updator='13701087609', preIssue=null, nextIssue=null, articleTotal=null, ext={EN=IssueExt(id=1320058964839093145, tenantId=1146029695717560320, journalId=1316781260334530699, issueId=1320037383882519364, language=EN, specialIssueTitle=, coverIllustrator=null, specialIssueEditor=, specialIssueAbout=), CN=IssueExt(id=1320058964839093146, tenantId=1146029695717560320, journalId=1316781260334530699, issueId=1320037383882519364, language=CN, specialIssueTitle=, coverIllustrator=null, specialIssueEditor=, specialIssueAbout=)}, issueFiles=null, downloadFileDto=null}, startPage=58, endPage=63, ext={EN=ArticleExt(id=1320037400479384172, articleId=1320037400273863275, tenantId=1146029695717560320, journalId=1316781260334530699, language=EN, title=Design and application of three‑way directional valve at the outlet of final polymerization reactor in nylon 66 continuous polymerization unit, columnId=null, journalTitle=Fluid Machinery, columnName=null, runingTitle=null, highlight=null, articleAbstract=

To address the issue that traditional plunger‑type melt three‑way directional valves cannot meet the process requirements for discharge switching at the outlet of the final polymerization reactor in nylon 66 continuous polymerization units,a novel self‑lift plug‑type melt three‑way directional valve has been developed.The structural principles of this final polymerization reactor outlet three‑way valve were analyzed,and calculations and verifications were performed for the valve body wall thickness,the thrust required by the actuator for sealing between the plug and valve seat,and the assembly interference required for sealing between the valve seat and valve body.This valve features outstanding performance characteristics such as compact structure,small overall dimensions,excellent melt flow adaptability,reliable sealing,and fast,flexible directional switching.The results show that with a unilateral assembly interference of 0.175 mm for the valve seat,the unilateral interference can reach 0.270 mm under design temperature,with an interface pressure of 75.70 MPa and a high‑viscosity melt sealing safety factor of 2.44.Industrial applications demonstrate that the structural design of the final polymerization reactor outlet three‑way directional valve is reasonable,its high‑temperature sealing performance meets the GB/T 13927—2022 Class A sealing requirements (no visible leakage),online switching is fast and smooth,and the mean time between failures (MTBF) is ≥12 months.This research provides a reference for the improved design of three‑way directional valves.

, authors=Shengtao GENG1, Wei WANG1, You MING1, Fengguan CHEN1, Hongbing YU2, Hongbiao GAO2, Zhong LI2, Yulong NI2, Tingting XU2, authorsList=Shengtao GENG, Wei WANG, You MING, Fengguan CHEN, Hongbing YU, Hongbiao GAO, Zhong LI, Yulong NI, Tingting XU, authorCompany=null, correspAuthors=Wei WANG, authorNote=null, correspAuthorsNote=null, copyrightStatement=null, copyrightOwner=null, extLink=null, articleAbsUrl=null, sourceXml=null, magXml=null, pdfUrl=null, pdf=null, pdfFileSize=null, pdfExtLink=null, richHtmlUrl=null, mobilePdfUrl=null, reviewReport=null, pdfFirstPage=null, abstractGraph=null, abstractGraphContent=null, abstractVideo=null, citation=null, cebUrl=null, magXmlContent=null, mapNumber=null, fund=null), CN=ArticleExt(id=1320037403495088765, articleId=1320037400273863275, tenantId=1146029695717560320, journalId=1316781260334530699, language=CN, title=尼龙66连续聚合装置终聚釜出口三通换向阀的设计与应用, columnId=1317484287230853622, journalTitle=流体机械, columnName=设计计算, runingTitle=null, highlight=null, articleAbstract=

针对传统的柱塞型熔体三通换向阀,不能满足尼龙66连续聚合装置终聚釜出口排料切换工艺要求的问题,研制了一种新型的自提旋塞式熔体三通换向阀,分析了该型终聚釜出口三通阀的结构原理,并针对阀体壁厚、旋塞与阀座密封所需执行机构推力、阀座与阀体密封所需装配过盈量进行计算校核。该阀具有结构紧凑、外形尺寸小、熔体流动适应性优、密封可靠性好、换向操作快速灵活等突出性能特点。结果表明,阀座装配单边过盈量为0.175 mm时,设计温度下单边过盈量可达0.270 mm,界面压力达75.70 MPa,高黏熔体密封安全系数达2.44;工业应用表明,终聚釜出口三通换向阀结构设计合理、高温密封性能满足GB/T 13927—2022 A级密封要求(无可见泄漏)、在线切换快速顺畅,平均无故障运行时间MTBF≥12个月。研究可为三通换向阀的改进设计提供参考。

, authors=耿圣陶1, 王渭1, 明友1, 陈凤官1, 余宏兵2, 高红彪2, 李忠2, 倪禹隆2, 徐亭亭2, authorsList=耿圣陶, 王渭, 明友, 陈凤官, 余宏兵, 高红彪, 李忠, 倪禹隆, 徐亭亭, authorCompany=null, correspAuthors=王渭, authorNote=

耿圣陶(1988),男,工程师,主要从事特种阀门产品研发相关工作,E-mail:。

, correspAuthorsNote=
王渭(1968),男,教授级高工,主要从事特种阀门产品研发相关工作,通信地址:230031安徽省合肥市长江西路888号合肥通用机械研究院有限公司,E-mail:。
, copyrightStatement=作者向本刊所投稿件一经本刊录用,则该论文的复制权、发行权、信息网络传播权、翻译权、汇编权等权利视为自动转让给本刊。本刊为国内各主要数据库收录期刊,本刊所发表的稿件将同时通过互联网进行网络出版或提供信息服务。, copyrightOwner=null, extLink=null, articleAbsUrl=null, sourceXml=R0k+dcubai2mvnpyurKH5g==, magXml=dbx902McuDXEzYjMSdQDTw==, pdfUrl=null, pdf=null, pdfFileSize=null, pdfExtLink=null, richHtmlUrl=null, mobilePdfUrl=null, reviewReport=null, pdfFirstPage=null, abstractGraph=3e4G9wG6UZzXlSviYWpCQA==, abstractGraphContent=null, abstractVideo=null, citation=null, cebUrl=null, magXmlContent=8vhoOoZTVvdN0FFAUvWakg==, mapNumber=null, fund=null)}, authors=[Author(id=1320037403893547653, tenantId=1146029695717560320, journalId=1316781260334530699, articleId=1320037400273863275, orderNo=0, firstName=null, middleName=null, lastName=null, nameCn=null, orcid=null, stid=null, country=null, authorPic=null, dead=0, email=gordonzgv@126.com, emailSecond=null, emailThird=null, correspondingAuthor=0, authorType=1, ext={EN=AuthorExt(id=1320037404015182471, tenantId=1146029695717560320, journalId=1316781260334530699, articleId=1320037400273863275, authorId=1320037403893547653, language=EN, stringName=Shengtao GENG, firstName=Shengtao, middleName=null, lastName=GENG, prefix=null, suffix=null, authorComment=null, nameInitials=null, affiliation=null, department=null, xref=1, address=1Hefei General Machinery Research Institute Co.,Ltd.,Hefei 230031,China, bio=null, bioImg=null, bioContent=null, aboutCorrespAuthor=null), CN=AuthorExt(id=1320037404103262856, tenantId=1146029695717560320, journalId=1316781260334530699, articleId=1320037400273863275, authorId=1320037403893547653, language=CN, stringName=耿圣陶, firstName=null, middleName=null, lastName=null, prefix=null, suffix=null, authorComment=null, nameInitials=null, affiliation=null, department=null, xref=1, address=1合肥通用机械研究院有限公司,合肥 230031, bio={"content":"

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language=EN, label=Tab.1, caption=

Calculation input parameters for three‑way directional valve at the outlet of final polymerization reactor in nylon 66 continuous polymerization unit

, figureFileSmall=null, figureFileBig=null, tableContent=
计算输入参数数值计算输入参数数值
PT/MPa31 αi/(μm⋅m-1⋅℃-1)17.30
Pw/MPa13.8 D1/mm110
TD/℃320 D2/mm60.5
DiH/mm80 bM/mm55
DiV/mm162.5 μk0.35
[σ]t/MPa122 φ/(°)14
Φ1.0 d/mm110
δ2/mm6.3 s/mm11.5
Eo/MPa195 000 ω1.43
μo0.30 r12/mm81.25
αo/(μm⋅m-1⋅℃-1)13.42 ri/mm66.5
Ei/MPa187 500 ro/mm111.2
μi0.28 To/℃20
), ArticleFig(id=1320037410075951822, tenantId=1146029695717560320, journalId=1316781260334530699, articleId=1320037400273863275, language=CN, label=表1, caption=

尼龙66连续聚合装置终聚釜出口三通换向阀计算输入参数

, figureFileSmall=null, figureFileBig=null, tableContent=
计算输入参数数值计算输入参数数值
PT/MPa31 αi/(μm⋅m-1⋅℃-1)17.30
Pw/MPa13.8 D1/mm110
TD/℃320 D2/mm60.5
DiH/mm80 bM/mm55
DiV/mm162.5 μk0.35
[σ]t/MPa122 φ/(°)14
Φ1.0 d/mm110
δ2/mm6.3 s/mm11.5
Eo/MPa195 000 ω1.43
μo0.30 r12/mm81.25
αo/(μm⋅m-1⋅℃-1)13.42 ri/mm66.5
Ei/MPa187 500 ro/mm111.2
μi0.28 To/℃20
), ArticleFig(id=1320037410319221455, tenantId=1146029695717560320, journalId=1316781260334530699, articleId=1320037400273863275, language=EN, label=Tab.2, caption=

Calculation output parameters for three‑way directional valve at the outlet of final polymerization reactor in nylon 66 continuous polymerization unit

, figureFileSmall=null, figureFileBig=null, tableContent=
计算输出参数数值
阀体侧管腔壁厚δH/mm17.94
阀体竖管腔壁厚δV/mm29.95
所需执行机构推力F/N686 440.88
旋塞与阀座密封安全系数λ11.3
装配单边过盈量∆2/mm0.175
阀座与阀体配合单边过盈量∆1/mm0.270
阀座与阀体配合界面压力P12/MPa75.70
高黏熔体密封安全系数λ22.44
), ArticleFig(id=1320037410415690448, tenantId=1146029695717560320, journalId=1316781260334530699, articleId=1320037400273863275, language=CN, label=表2, caption=

尼龙66连续聚合装置终聚釜出口三通换向阀计算输出参数

, figureFileSmall=null, figureFileBig=null, tableContent=
计算输出参数数值
阀体侧管腔壁厚δH/mm17.94
阀体竖管腔壁厚δV/mm29.95
所需执行机构推力F/N686 440.88
旋塞与阀座密封安全系数λ11.3
装配单边过盈量∆2/mm0.175
阀座与阀体配合单边过盈量∆1/mm0.270
阀座与阀体配合界面压力P12/MPa75.70
高黏熔体密封安全系数λ22.44
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尼龙66连续聚合装置终聚釜出口三通换向阀的设计与应用
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耿圣陶 1 , 王渭 1 , 明友 1 , 陈凤官 1 , 余宏兵 2 , 高红彪 2 , 李忠 2 , 倪禹隆 2 , 徐亭亭 2
流体机械 | 设计计算 2025,53(12): 58-63
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流体机械 |设计计算 2025 , 53 (12) : 58 -63
尼龙66连续聚合装置终聚釜出口三通换向阀的设计与应用
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耿圣陶1 , 王渭1 , 明友1, 陈凤官1, 余宏兵2, 高红彪2, 李忠2, 倪禹隆2, 徐亭亭2
作者信息
  • 1合肥通用机械研究院有限公司,合肥 230031
  • 2国机通用机械科技股份有限公司,合肥 230088
通讯作者:
王渭(1968),男,教授级高工,主要从事特种阀门产品研发相关工作,通信地址:230031安徽省合肥市长江西路888号合肥通用机械研究院有限公司,E-mail:。
作者简介:

耿圣陶(1988),男,工程师,主要从事特种阀门产品研发相关工作,E-mail:。

Design and application of three‑way directional valve at the outlet of final polymerization reactor in nylon 66 continuous polymerization unit
Shengtao GENG1 , Wei WANG1 , You MING1, Fengguan CHEN1, Hongbing YU2, Hongbiao GAO2, Zhong LI2, Yulong NI2, Tingting XU2
Affiliations
  • 1Hefei General Machinery Research Institute Co.,Ltd.,Hefei 230031,China
  • 2Sinomach General Machinery Science & Technology Co.,Ltd.,Hefei 230088,China
出版时间: 2025-12-31 doi: 10.3969/j.issn.1005-0329.2025.12.007
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针对传统的柱塞型熔体三通换向阀,不能满足尼龙66连续聚合装置终聚釜出口排料切换工艺要求的问题,研制了一种新型的自提旋塞式熔体三通换向阀,分析了该型终聚釜出口三通阀的结构原理,并针对阀体壁厚、旋塞与阀座密封所需执行机构推力、阀座与阀体密封所需装配过盈量进行计算校核。该阀具有结构紧凑、外形尺寸小、熔体流动适应性优、密封可靠性好、换向操作快速灵活等突出性能特点。结果表明,阀座装配单边过盈量为0.175 mm时,设计温度下单边过盈量可达0.270 mm,界面压力达75.70 MPa,高黏熔体密封安全系数达2.44;工业应用表明,终聚釜出口三通换向阀结构设计合理、高温密封性能满足GB/T 13927—2022 A级密封要求(无可见泄漏)、在线切换快速顺畅,平均无故障运行时间MTBF≥12个月。研究可为三通换向阀的改进设计提供参考。

尼龙66  /  连续聚合  /  终聚釜  /  高黏熔体  /  三通阀换向  /  旋塞

To address the issue that traditional plunger‑type melt three‑way directional valves cannot meet the process requirements for discharge switching at the outlet of the final polymerization reactor in nylon 66 continuous polymerization units,a novel self‑lift plug‑type melt three‑way directional valve has been developed.The structural principles of this final polymerization reactor outlet three‑way valve were analyzed,and calculations and verifications were performed for the valve body wall thickness,the thrust required by the actuator for sealing between the plug and valve seat,and the assembly interference required for sealing between the valve seat and valve body.This valve features outstanding performance characteristics such as compact structure,small overall dimensions,excellent melt flow adaptability,reliable sealing,and fast,flexible directional switching.The results show that with a unilateral assembly interference of 0.175 mm for the valve seat,the unilateral interference can reach 0.270 mm under design temperature,with an interface pressure of 75.70 MPa and a high‑viscosity melt sealing safety factor of 2.44.Industrial applications demonstrate that the structural design of the final polymerization reactor outlet three‑way directional valve is reasonable,its high‑temperature sealing performance meets the GB/T 13927—2022 Class A sealing requirements (no visible leakage),online switching is fast and smooth,and the mean time between failures (MTBF) is ≥12 months.This research provides a reference for the improved design of three‑way directional valves.

nylon 66  /  continuous polymerization  /  final polymerization reactor  /  high‑viscosity melt  /  three‑way valve directional switching  /  plug
耿圣陶, 王渭, 明友, 陈凤官, 余宏兵, 高红彪, 李忠, 倪禹隆, 徐亭亭. 尼龙66连续聚合装置终聚釜出口三通换向阀的设计与应用. 流体机械, 2025 , 53 (12) : 58 -63 . DOI: 10.3969/j.issn.1005-0329.2025.12.007
Shengtao GENG, Wei WANG, You MING, Fengguan CHEN, Hongbing YU, Hongbiao GAO, Zhong LI, Yulong NI, Tingting XU. Design and application of three‑way directional valve at the outlet of final polymerization reactor in nylon 66 continuous polymerization unit[J]. Fluid Machinery, 2025 , 53 (12) : 58 -63 . DOI: 10.3969/j.issn.1005-0329.2025.12.007
尼龙66(聚酰胺66)作为一种高性能工程塑料,凭借其高强度、耐热、耐磨、抗化学腐蚀,以及良好的加工性能,在汽车、电子及纺织品等行业有着广泛的应用[1]。终聚釜出口三通阀属于多通熔体换向阀,具体为两位三通熔体控制阀,是尼龙66连续聚合装置的关键设备,被安装在终聚釜出口,用于两个互为备台的终聚釜之间排料切换。目前,国内可自主制造用于石化、聚酯等工业装置的带夹套多通柱塞型换向阀。车德华[2]指出了应用在重油加氢装置上的多通道柱塞换向阀的结构特点,并提出选型设计方法;卓育成等[3]介绍了应用在PET装置上的国产大口径柱塞型熔体五通换向阀的结构原理和关键部件计算校核方法。
然而,针对尼龙66连续聚合装置工艺特点,考虑管系整体布置、管道柔性、安装操作空间的特殊要求,以及高温、高压差、高黏熔体的恶劣工况,终聚釜出口三通阀应具有结构紧凑、体积小,熔体流动适应性优,密封可靠性好,换向操作快速方便的性能特点。传统的多通柱塞型熔体换向阀结构已不能满足需求,对此,本文针对尼龙66连续聚合装置终聚釜出口三通阀工艺性能要求,提出自提旋塞式熔体三通换向阀新结构,并详细介绍其设计计算方法,结合性能试验和工业运行考核验证,以实现尼龙66连续聚合装置的长周期可靠运行。
典型尼龙66连续聚合反应过程涉及5种主设备,分别为蒸发器、预热器、反应器、闪蒸器和终聚釜[4-5]。两台终聚釜前后分别设置进口和出口三通换向阀,以实现终聚釜的一开一备。以某企业尼龙66连续缩聚工艺为例,如图1所示,具体工艺过程如下。
(1)首先,经调配的50wt%浓度的尼龙66盐水溶液进入蒸发器,常压蒸发浓缩至65wt%,尼龙66盐液温度升高至约110 ℃。
(2)进入预热器,盐液被进一步加热至反应温度215 ℃。
(3)经反应器进料泵增压后进入反应器,盐液发生聚合反应并脱除大量水,控制反应器内压力恒定,温度进一步升至255 ℃,形成分子量较小的尼龙66预聚物。
(4)进入闪蒸器,预聚物完成降压闪蒸过程,脱除大部分水,压力降至常压,温度进一步升至283 ℃。
(5)最后,预聚物进入终聚釜,进一步聚合、脱水,温度控制在约291 ℃,形成高分子尼龙66终聚物,经终聚釜出料泵压入铸带头挤出冷却后,进入切粒机。
传统的柱塞型熔体三通换向阀典型结构如图2所示,其在Y型单柱塞熔体阀基础上组合演化而成,在一个阀体内有两套独立的柱塞、填料组件和传动机构等,以实现两个通道之间互为开启和关闭。结构复杂、体积重量大、长时间使用后密封面易磨损失效、填料处易外漏、熔体泄漏后结焦凝固易造成阀门无法启闭,是该类结构的典型问题。
尼龙66连续聚合装置中,终聚釜出口管系布置紧凑、安装操作空间受限,工艺要求切换换向操作快速方便,以避免终聚釜出料泵憋压损坏,同时高温、高压差和高黏的恶劣工况,要求阀门密封可靠性好。
针对上述问题,结合尼龙66连续聚合装置工艺特点,研制的终聚釜出口熔体三通阀结构,如图3所示。
终聚釜出口熔体三通阀结构原理和性能特点如下。
(1)单套柱形旋塞、填料组件和传动机构,L型通道旋塞180°回转运动可实现流道切换,结构简单、所需安装空间小。
(2)流线型阀内流道截面无突变、无死腔,压损低,夹套保温,可保障高黏尼龙66熔体流动速度[6],避免熔体停留时间过长而引起降解、色相变差和质量下降。
(3)换向过程分为“提升、旋转、下降”3种动作,换向过程中,旋塞和阀座密封面完全脱离接触,密封面无磨损,执行机构所需操作扭矩小,旋塞升降行程小,切换时间短,且通过换向机构上设置的定位机构,精确控制旋塞开口与阀体流道的相对位置,实现工艺快速准确切换。
(4)柱形旋塞上设置填料软密封和锥面楔紧硬密封的复合密封结构,换向过程中依靠填料软密封防止外漏,换向完成后依靠锥面硬密封防止内、外漏,密封性能佳。
终聚釜出口三通换向阀阀体形状特殊,按照传统表格法直接选取壁厚的方式,会造成壁厚安全余量过大,不符合阀门轻量化、简洁化设计的需求。对此,参照压力容器相关标准或规范对侧管和竖管腔体分别计算壁厚。
δ=δ1+δ2
式中,δ为阀体对应部位壁厚,mm;δ1为阀体计算壁厚,mm;δ2为阀体壁厚裕量,mm。
参照GB/T 150—2024《压力容器》和GB/T 4732—2024《压力容器分析设计》中关于厚壁圆筒的规定,对于径比K≤1.5的阀体,各内压圆筒腔体部分按中径公式[7-9]得到计算壁厚。
δ1=PTDi2[σ]tΦ-Pc
式中,PT为设计压力,MPa;Di为阀体对应部位的内径,mm;[σ]t为设计温度下,阀体材料的许用应力,MPa;Φ为焊接接头系数。
对于终聚釜出口三通换向阀,合理选择执行机构的输出推力,是保障旋塞和阀座密封可靠性的关键之一[10-11]。
F=Q+f+F1
式中,F为执行机构所需输出推力,N;Q为旋塞密封所需轴向预紧力[12],N;f为填料摩擦力,N;F1为旋塞所受介质不平衡力,N。
图4示出终聚釜出口三通换向阀尺寸。
Q=π4qD12-D221+μktanφ
式中,q为旋塞和阀座接触表面的比压,MPa;D1为旋塞大端直径,mm;D2为旋塞小端直径,mm;μk为旋塞与阀座密封面摩擦系数[13];φ为旋塞锥半角,(°)。
qMF=3.0+PN10.197 2bM/10
式中,qMF为旋塞和阀座密封必需比压[14],MPa;PN为阀门公称压力,无量纲;bM为旋塞密封面等效宽度,mm。
q/ qMF≥λ1
式中,λ1为旋塞和阀座密封安全系数,无量纲。
f=1.197 2ωdsPw
式中,ω为填料摩擦力修正系数;d为填料内径,mm;s为填料宽度,mm;Pw为阀门工作压力,MPa。
F1=PTd2π/ 4
终聚釜出口三通换向阀的阀座和阀体采用过盈配合方式连接,准确选取阀座与阀体之间的装配过盈量,以实现设计工况下阀座与阀体之间的可靠密封是关键难点之一。
∆2=∆1-αi-αoTD-Tor12×10-6
式中,∆2为装配单边过盈量,即阀座与阀体装配后,在环境温度To下的单边过盈量,mm;∆1为设计温度TD下,阀座与阀体配合单边过盈量,mm;αi为阀座材料在To~TD温度范围内线膨胀系数,μm/(m⋅℃);αo为阀体材料在To~TD温度范围内线膨胀系数,μm/(m⋅℃);To为环境温度,℃;TD为终聚釜出口三通换向阀设计温度,℃。
根据不同材料组成的双层厚壁圆筒界面压力与过盈量关系式[15-16],可知:
P12=∆1/r121Eir122+ri2r122-ri2-μi
+1Eoro2+r122ro2-r122+μo
式中,P12为设计温度下阀座与阀体配合界面压力,MPa;r12为阀座外圆柱半径,mm;ri为阀座内腔圆柱段半径,mm;ro为阀体中腔外圆柱段半径,mm;Ei为设计温度下阀座材料弹性模量,MPa;Eo为设计温度下阀体材料弹性模量,MPa;μi为设计温度下阀座材料泊松比;μo为设计温度下阀体材料泊松比。
P12 /PT≥λ2
式中,λ2为高黏熔体密封安全系数。
NPS5-CL2500规格终聚釜出口三通换向阀,应用于某企业4万吨/年连续聚合尼龙66切片二期装置。联立公式(1)~(11)开展设计计算,计算输入和输出参数分别见表1和表2。
针对研制的NPS5-CL2500终聚釜出口三通换向阀,开展出厂性能验证试验,包含壳体强度试验、夹套强度试验、高压密封试验、低压密封试验、填料外漏试验、流量流阻试验和热态动作性能试验,各项试验合格。图5示出终聚釜出口三通换向阀耐压性能试验现场,壳体强度、夹套强度、填料外漏满足API 598—2016 Valve Inspection and Testing要求,密封性能满足GB/T 13927—2022《工业阀门 压力试验》A级要求。图6示出阀门热态动作性能试验现场,热态试验温度295 ℃,阀门启闭、切换动作顺常、无卡阻。图7为阀门按GB/T 30832—2014《阀门 流量系数和流阻系数试验方法》进行流量流阻试验现场,实测流通能力符合设计要求。
NPS5-CL2500终聚釜出口三通换向阀于2023年12月23日,在某企业4万吨/年连续聚合尼龙66切片二期装置上投入使用,工艺参数如下:设计压力31 MPa,操作压力13.8 MPa,设计温度320 ℃,操作温度291 ℃,高分子尼龙66熔体密度977 kg/m3,表观黏度127 684 mPa⋅s,最大流量6 600 kg/h。图8为NPS5-CL2500型终聚釜出口三通换向阀在尼龙66连续聚合装置工业运行现场。截至2024年12月31日,阀门已连续无故障运行时间超过12个月,且仍运行正常,性能指标满足工艺需求,密封性能优异、无泄漏,在线切换快速顺畅,流通能力满足工艺要求,整机性能良好。
(1)终聚釜出口三通换向阀承压壳体形状特殊,阀体壁厚按压力容器相关标准中公式法计算,而非按阀门相关标准中表格法直接选取,方法针对性强、更加科学合理性。
(2)终聚釜出口三通换向阀阀座与阀体过盈配合实现密封,阀座与阀体装配后常温下的单边过盈量,即阀座装配单边过盈量为0.175 mm时,设计温度下阀座与阀体装配后单边过盈量可达0.270 mm,界面压力达75.70 MPa,高黏熔体密封安全系数达2.44,可有效防止高黏尼龙66熔体从过盈配合面渗漏。
(3)在4万吨/年尼龙66连续聚合装置工业应用表明,终聚釜出口三通阀MTBF≥12个月,结构设计合理、高温密封性能满足GB/T 13927—2022 A级密封要求(无可见泄漏)、在线切换动作顺畅,有效保障了尼龙66连续聚合装置长周期可靠运行。

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doi: 10.3969/j.issn.1005-0329.2025.12.007
  • 接收时间:2025-03-02
  • 首发时间:2026-10-22
  • 出版时间:2025-12-31
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  • 收稿日期:2025-03-02
  • 修回日期:2025-10-24
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    1合肥通用机械研究院有限公司,合肥 230031
    2国机通用机械科技股份有限公司,合肥 230088

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王渭(1968),男,教授级高工,主要从事特种阀门产品研发相关工作,通信地址:230031安徽省合肥市长江西路888号合肥通用机械研究院有限公司,E-mail:。
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2种不同金属材料的力学参数
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属数
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genus
种数
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species
占总种数比例
Percentage of
total species (%)
属
Genus
种数
Number of
species
占总种数比例
Percentage of total
species (%)
鹅膏菌科Amanitaceae 2 11 5.26 鹅膏菌属 Amanita 10 4.78
小菇科 Mycenaceae 2 12 5.74 丝盖伞属 Inocybe 5 2.39
多孔菌科 Polyporaceae 8 14 6.70 蜡蘑属 Laccaria 5 2.39
红菇科 Russulaceae 3 23 11.00 小皮伞属 Marasmius 6 2.87
小菇属 Mycena 11 5.26
光柄菇属 Pluteus 5 2.39
红菇属 Russula 17 8.13
栓菌属 Trametes 5 2.39
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