硅酸盐学报

硫-氯耦合侵蚀和钙溶蚀作用下混凝土中物质传输与反应机理的数值研究

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计洌 ¹ , 刘清风 ¹^,²

硅酸盐学报 | 研究论文 2024,52(5): 1486-1498

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硅酸盐学报 |研究论文 2024 , 52 (5) : 1486 -1498

硫-氯耦合侵蚀和钙溶蚀作用下混凝土中物质传输与反应机理的数值研究

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计洌¹, 刘清风¹^,²

作者信息

^1．上海交通大学船舶海洋与建筑工程学院，海洋工程国家重点实验室，上海 200240

^2．亚热带建筑与城市科学全国重点实验室，广州 510640

通讯作者:

刘清风（1986—），男，博士，教授，博士生导师。

作者简介:

计洌（1998—），男，硕士研究生。

Mass Transfer and Chemical Reaction in Concrete Subjected to Chloride-Sulfate Attack and Calcium Leaching: A Numerical Study

Lie JI¹, Qing-feng LIU¹^,²

Affiliations

^1.State Key Laboratory of Ocean Engineering, School of Naval Architecture, Ocean & Civil Engineering, Shanghai Jiao Tong University, Shanghai 200240, China

^2.State Key Laboratory of Subtropical Building and Urban Science, Guangzhou 510640, China

Corresponding Author:

LIU Qing-feng (1986-), male, Ph.D., Professor. E-mail: liuqf@sjtu.edu.cn

JI Lie (1998-), male, Master candidate. E-mail: jerry1998zj@163.com

出版时间: 2024-05-20 doi: 10.14062/j.issn.0454-5648.20230770

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摘要

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混凝土易受硫酸盐和氯盐的耦合侵蚀，且常伴随钙溶蚀作用，会产生严重的耐久性问题。为探明耦合侵蚀工况下混凝土的劣化机理，建立了一套基于化学反应的多离子耦合侵蚀模型，并通过第三方试验验证了模型的可靠性。本模型能够基于不同的初始材料参数和外界离子浓度预测出物质传输和产物分布情况，通过离子渗透深度、时变扩散系数和产物含量等指标研判混凝土劣化进程。同时，模型通过综合考虑钙溶蚀、硫酸盐侵蚀和氯盐侵蚀三者之间的耦合作用揭示了复杂环境因素对混凝土劣化过程的影响。研究发现短期内硫-氯间的耦合作用会抑制2种盐类的侵蚀，而忽略钙溶蚀作用会导致混凝土内部生成的钙矾石量减少但分布更广。基于该模型进一步探讨了环境/材料变量对硫-氯耦合侵蚀的影响，为预防硫-氯耦合侵蚀下混凝土耐久性问题提供理论参考。

关键词

氯离子 / 硫酸盐 / 钙溶蚀 / 耦合侵蚀 / 数值模型

Abstract

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Introduction

Sulfate attack and chloride-induced corrosion are recognized as crucial factors leading to the deterioration and failure of concrete structures. Chloride ingress triggers steel corrosion, while sulfate attack alters the microstructure of concrete matrix. When the concrete is subjected to a poorly mineralized or acid solution, calcium leaching happens and has also a negative effect on concrete durability. In harsh natural environments, concrete is vulnerable to the combined sulfate-chloride attacks, often accompanied by calcium leaching. The mechanism of coupled ionic attack differs substantially from that of individual attacks. This paper was to propose a numerical model on the interaction between sulfate attack, chloride attack and calcium leaching. The ionic transport patterns and hydration product distributions under coupled degradation were quantitively analyzed by the proposed model, thereby providing new insights into the deterioration mechanisms in concrete under the simultaneous sulfate-chloride attack and calcium leaching.

Methods

A comprehensive transport model was established based on the accelerating effect of aggressive ions on the calcium solid-liquid equilibrium curve. The impact of calcium leaching on the ionic binding effect was also taken into accounts. The chemical reactions between multiple ionic species and cementitious matrix were incorporated based on the transport model. A reaction source term intuitively reflecting the desorption effect of sulfate ions on chloride ions was also introduced. A transport-chemo model was further developed. Based on the volumetric changes induced by expansive hydration products and calcium leaching coupled with the damage effect caused by expansive cracking in the matrix, a time-dependent diffusivity model was established. Finally, an integrated coupled degradation model was proposed, encompassing transport, chemical reactions, and time-dependent diffusivity. The proposed model was validated through third-party experiments according to sulfate concentration distribution and chloride ion concentration distribution. This model is capable to predict ionic transport and product distribution based on given initial material parameters and external ion concentrations. Some indexes such as ionic penetration depth, time-varying diffusion coefficient and product content could be applied to monitor the deterioration process of concrete.

Results and discussion

Under combined sulfate-chloride attack, there are two distinct regions in the concrete, i.e., a sulfate-rich zone and a chloride-rich zone. The diffusion of free sulfate ions is restricted, so that the increase in total sulfate content peak at a concrete depth of 3 mm is attributed to the precipitation of ettringite (AFt). As an intermediate product of AFt, the content of newly produced gypsum remains low. In contrast, chloride ions progressively penetrate deeper, resulting in the accumulation of chlorine hydrate products such as Friedel's salt, in which a peak gradually moves inward. The production of Friedel's salt falls between AFt and gypsum in terms of concentration.

The concrete surface is primarily affected via calcium leaching, leading to a more than fourfold increase in the diffusion coefficient. As the influence of calcium leaching diminishes with increasing concrete depth, there is a rapid reduction in porosity. A distinct trough in the porosity curve emerges at approximately 3 mm, precisely aligning with the sulfate-rich zone. The mutual counteraction of internal pore filling effect and damage effect due to expansive cracks results in the time-dependent diffusion coefficient close to the initial value.

Simultaneous exposure to sulfate and chloride attacks may provide a short-term mitigation of either sulfate or chloride attack individually. Chloride ions have a more significant inhibitory effect on sulfate attack under these combined conditions. For calcium leaching, sulfate attack can become more severe and concentration peaks of ettringite, and gypsum appear near the surface. Neglecting calcium leaching inhibits the precipitation of ettringite, thus causing the peak content of ettringite to decrease from 201 mol/m³ to 23 mol/m³, which is only 1/10 of that for calcium leaching.

Increasing external chloride concentrations amplify a suppressive impact on sulfate attack. Apart from the environment factor, a higher initial calcium aluminate content in concrete corresponds to a more pronounced sulfate attack in concrete matrix. The concentration of hydrate products increases linearly with the extension of time.

Conclusions

The proposed model had the interactions among various factors and provided a rational prediction of the coupled degradation process. Concrete had distinct sulfate and chloride zones. The sulfate penetration depth remained with the deposition of AFt near the surface. In contrast, the chloride penetration depth gradually increased with a broader distribution of generated Friedel's salt. The trough of porosity distribution corresponded to sulfate-rich zone at depth of 3 mm, in which the diffusion coefficient was approximate to the initial value. The pore filling effect was offset by the damage effect caused by expansive cracks. Combined attack could mitigate sulfate or chloride attack in the short term. Chloride ions had a more pronounced inhibitory effect on sulfate attack. Calcium leaching led to less ettringite generation but a wider distribution in concrete. Based on the proposed model, a parameter analysis of environmental or material parameters was performed, thus having insights to service life prediction of concrete under chloride-sulfate attack.

Key words

chloride / sulfate / calcium leaching / coupled attack / numerical model

引用本文

计洌, 刘清风. 硫-氯耦合侵蚀和钙溶蚀作用下混凝土中物质传输与反应机理的数值研究. 硅酸盐学报, 2024 , 52 (5) : 1486 -1498 . DOI: 10.14062/j.issn.0454-5648.20230770

Lie JI, Qing-feng LIU. Mass Transfer and Chemical Reaction in Concrete Subjected to Chloride-Sulfate Attack and Calcium Leaching: A Numerical Study[J]. Journal of the Chinese Ceramic Society, 2024 , 52 (5) : 1486 -1498 . DOI: 10.14062/j.issn.0454-5648.20230770

基金

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国家优秀青年科学基金(52222805)
上海市自然科学基金(22ZR1431400)
亚热带建筑与城市科学全国重点实验室开放基金(2023KA03)

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2024年第52卷第5期

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文章信息

doi: 10.14062/j.issn.0454-5648.20230770

接收时间：2023-10-19
首发时间：2026-10-22
出版时间：2024-05-20

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出版历史

收稿日期：2023-10-19
修回日期：2023-12-14

基金

国家优秀青年科学基金(52222805)

上海市自然科学基金(22ZR1431400)

亚热带建筑与城市科学全国重点实验室开放基金(2023KA03)

作者信息

^1．上海交通大学船舶海洋与建筑工程学院，海洋工程国家重点实验室，上海 200240

^2．亚热带建筑与城市科学全国重点实验室，广州 510640

通讯作者:

刘清风（1986—），男，博士，教授，博士生导师。

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https://castjournals.cast.org.cn/joweb/gsyxb/CN/10.14062/j.issn.0454-5648.20230770

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2种不同金属材料的力学参数

科 Family	属数 Number of genus	种数 Number of species	占总种数比例 Percentage of total species (%)	属 Genus	种数 Number of species	占总种数比例 Percentage of total species (%)
鹅膏菌科Amanitaceae	2	11	5.26	鹅膏菌属 Amanita	10	4.78
小菇科 Mycenaceae	2	12	5.74	丝盖伞属 Inocybe	5	2.39
多孔菌科 Polyporaceae	8	14	6.70	蜡蘑属 Laccaria	5	2.39
红菇科 Russulaceae	3	23	11.00	小皮伞属 Marasmius	6	2.87
				小菇属 Mycena	11	5.26
				光柄菇属 Pluteus	5	2.39
				红菇属 Russula	17	8.13
				栓菌属 Trametes	5	2.39

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