Article(id=1320090123954401294, tenantId=1146029695717560320, journalId=1263187385517883426, issueId=1320090116236882876, articleNumber=null, orderNo=null, doi=10.14062/j.issn.0454-5648.20250004, pmid=null, cstr=null, oa=null, hot=null, price=null, onlineType=0, articleFormat=0, articleType=null, articleTypeStr=null, receivedDate=1735747200000, receivedDateStr=2025-01-02, revisedDate=1736784000000, revisedDateStr=2025-01-14, acceptedDate=null, acceptedDateStr=null, onlineDate=1792663611638, onlineDateStr=2026-10-22, pubDate=1745078400000, pubDateStr=2025-04-20, doiRegisterDate=null, doiRegisterDateStr=null, onlineIssueDate=1792663611638, onlineIssueDateStr=2026-10-22, onlineJustAcceptDate=null, onlineJustAcceptDateStr=null, onlineFirstDate=null, onlineFirstDateStr=null, sourceXml=null, magXml=null, createTime=1792663611638, creator=13701087609, updateTime=1792663611638, updator=13701087609, issue=Issue{id=1320090116236882876, tenantId=1146029695717560320, journalId=1263187385517883426, year='2025', volume='53', issue='4', pageStart='733', pageEnd='1030', issueExtLink='null', onlineDate='null', pubDate='1745078400000', pubDateStr='2025-04-20', beforeIssueId=null, nextIssueId=null, price=null, status=1, issueComplete=1, articleOrder=1, issueType=-1, specialIssue=null, createTime=1792663609799, creator='13701087609', updateTime=1792663788359, updator='13701087609', preIssue=null, nextIssue=null, articleTotal=null, ext={EN=IssueExt(id=1320090865276670951, tenantId=1146029695717560320, journalId=1263187385517883426, issueId=1320090116236882876, language=EN, specialIssueTitle=, coverIllustrator=null, specialIssueEditor=, specialIssueAbout=), CN=IssueExt(id=1320090865276670952, tenantId=1146029695717560320, journalId=1263187385517883426, issueId=1320090116236882876, language=CN, specialIssueTitle=, coverIllustrator=null, specialIssueEditor=, specialIssueAbout=)}, issueFiles=null, downloadFileDto=null}, startPage=785, endPage=791, ext={EN=ArticleExt(id=1320090124206059535, articleId=1320090123954401294, tenantId=1146029695717560320, journalId=1263187385517883426, language=EN, title=High Mass Loading and Stable Cycling Micrometer Tin Electrode Material for Sodium-Ion Batteries, columnId=1321897768591937660, journalTitle=Journal of the Chinese Ceramic Society, columnName=Special Issue on the 14th Inorganic and Non-metallic Materials Conference—Research Article, runingTitle=null, highlight=null, articleAbstract=
Introduction

High-capacity anode materials are essential for high-energy sodium-ion batteries. Sn anodes with their high theoretical capacity can face significant volume expansion (i.e., up to 420%) during sodiation, thus affecting material stability. Previous strategies for long-cycling micron-sized Sn are low loadings and inadequate for commercial needs. Enhancing cyclic stability under a high mass loading is thus crucial for high-performance sodium-ion batteries. In this paper, we simply mixed Sn with HC to form an HC "fence" that could prevent Sn particle reagglomeration and allow self-evolution. Adding 50% (in mass) HC boosted Sn/HC cyclic stability without shedding or cracking after 100 cycles at 70% (in mass) HC. The optimized μSn30HC70 delivered 1.8 mA·h/cm2 at 200 mA/g and retained 93.3% capacity after 200 cycles at 500 mA/g. The μSn30HC70||Na3V2(PO4)3 (NVP)full cell had 186 W·h/kg energy density at 0.5 C and retained 92.11% capacity at 6 C.

Methods

A slurry was prepared via mixing Sn/HC, conductive agent (SP), and sodium alginate (SA) in deionized water in a mass ratio of 8∶1∶1. The mixture was coated onto carbon-coated aluminum foil, dried under vacuum at 80 ℃ for 12 h, and then cut into electrode disks with the diameter of 11 mm. The electrode disks with different μSnxμHC(100-x) ratios were obtained, i.e., HC, μSn20HC80, μSn30HC70, μSn40HC60, and μSn50HC50, via adjusting Sn content in the mixed anode (x=0%, 20%, 30%, 40%, and 50%). In an argon-filled glovebox (the volume fractio of H2O, O2 ≤ 1×10-6), 2325-type coin-cell half-cells were assembled with sodium as a counter/reference electrode, Celgard2500 as a separator, and 1 mol/L NaPF6 in Bis(2-methoxy ethyl)ether as an electrolyte. The full cells of (μSn30HC70||NVP and μSn||NVP) were also constructed with μSn30HC70/μSn as an anode and NVP as a cathode. The calculations of capacity and energy density excluded the masses of binder and conductive agent.

Results and discussion

At a loading of 5.5 mg/cm2, μSn experiences a rapid capacity decay, losing up to 60% after 200 cycles. However, blending 50% (in mass) HC enhances Sn/HC cyclic stability under the same conditions. The SEM images of the sample after 100 cycles show the best-preserved electrode surface morphology with 70% (in mass) of HC, absent of active material shedding or surface cracking. This indicates that 70% (in mass) of HC achieves a structural stability for Sn anode, exhibiting a promising potential for developing long-term cyclic stability. At a current density of 500 mA/g, this electrode retains 93.3% of its initial capacity after 200 cycles.

The results show that the capacity contribution of HC within the electrode material increases as the HC content increases, via comparing the voltage-capacity profiles of Sn/HC anodes with different HC proportions. The charging platforms of Sn at 0.2 V and 0.31 V merge into a platform, potentially due to the reduced transport resistance facilitated by HC. This can be further clarified via comparing the electrochemical impedance spectroscopy (EIS) data of μSn30HC70 and pure Sn, where the intrinsic impedance and diffusion impedance of Sn/HC both are lower than those of pure Sn.

The ex-situ X-ray Diffraction (XRD) patterns indicate the phase transitions of Sn/HC at different potentials. A peak at 2θ of 35.7° appears and disappears during the charge-discharge process, indicating the high reversibility of Sn material during cycling.

The μSn30HC70||NVP full cell validates Sn/HC practicality in sodium-ion batteries. achieving 186 W·h/kg energy density at 0.5 C and retains 92.11% at 6 C

Conclusions

Mixing HC with Sn effectively could enhance the cyclic stability of micron-sized Sn. This was attributed to the HC fence structure around Sn particles. The optimized μSn30HC70 anode had an areal capacity of 1.8 m·h/cm2 at a current density of 200 mA/g and retained 93.3% after 200 cycles at a current density of 500 mA/g. The full cell assembled with NVP maintained a capacity retention of 92.11% after 100 cycles at 0.5 C, further validating the effectiveness of the HC "fence" structure design in improving the stability of Sn anodes under high-mass loading conditions.

, authors=Qin WANG1, 2, Yangang ZHANG1, Junfei LIANG1, Hua WANG2, authorsList=Qin WANG, Yangang ZHANG, Junfei LIANG, Hua WANG, authorCompany=null, correspAuthors=Junfei LIANG, Hua WANG, authorNote=

WANG Qin (1998-), male, Master candidate. E-mail:

, correspAuthorsNote=
LIANG Junfei (1983-), male, Ph.D., Professor; E-mail: ;
WANG Hua (1983-), male, Ph.D., Professor.
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钠离子电池微米锡(μSn)负极材料具有比容量高、易制备和成本低等优势,同时较小的比表面积有助于减少电化学副反应。但是,μSn电极在充放电过程中会因体积膨胀导致容量快速衰减,这一问题在电极材料负载量较高的情况下尤其显著,严重限制了μSn负极材料的实际应用。为了提高μSn负极在高负载量下的循环稳定性,将硬碳(HC)与μSn颗粒混合,HC如“围栏”般限制了μSn颗粒在钠化/脱钠过程中的团聚,同时其开放结构提供的空间可有效缓解Sn的体积膨胀。结果表明:在5.5 mg/cm2的高负载量下,μSn/HC复合材料经过200次循环后容量保持率高达93.3%,远超纯μSn电极40%的容量保持率。此外,μSn30HC70||Na3V2(PO4)3全电池在0.2 C条件下展现出104 mA·h/g的容量,能量密度达到186 W·h/kg,在0.5 C条件下循环100圈后容量保持率为88%,且在6 C的高倍率下性能依然稳定。本工作可为高负载量μSn电极材料的开发提供新策略,提升了循环稳定性和倍率性能,推进了其在钠离子电池中的商业化应用进程。

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王钦(1998—),男,硕士研究生。

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梁君飞(1983—),男,教授;
王华(1983—),男,教授。
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高负载稳定循环钠离子电池微米锡电极材料
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王钦 1, 2 , 张艳岗 1 , 梁君飞 1 , 王华 2
硅酸盐学报 | 第14届无机非金属材料专题研讨会专题—研究论文 2025,53(4): 785-791
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硅酸盐学报 |第14届无机非金属材料专题研讨会专题—研究论文 2025 , 53 (4) : 785 -791
高负载稳定循环钠离子电池微米锡电极材料
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王钦1, 2 , 张艳岗1, 梁君飞1 , 王华2
作者信息
  • 1.中北大学能源与动力工程学院,太原 030051
  • 2.北京航空航天大学化学学院,北京 102206
通讯作者:
梁君飞(1983—),男,教授;
王华(1983—),男,教授。
作者简介:

王钦(1998—),男,硕士研究生。

High Mass Loading and Stable Cycling Micrometer Tin Electrode Material for Sodium-Ion Batteries
Qin WANG1, 2 , Yangang ZHANG1, Junfei LIANG1 , Hua WANG2
Affiliations
  • 1.School of Energy and Power Engineering, North University of China, Taiyuan 030051, China
  • 2.School of Chemistry, BeiHang University, Beijing 102206, China
  • Corresponding Author:
    LIANG Junfei (1983-), male, Ph.D., Professor; E-mail: ;
    WANG Hua (1983-), male, Ph.D., Professor.

    WANG Qin (1998-), male, Master candidate. E-mail:

出版时间: 2025-04-20 doi: 10.14062/j.issn.0454-5648.20250004
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钠离子电池微米锡(μSn)负极材料具有比容量高、易制备和成本低等优势,同时较小的比表面积有助于减少电化学副反应。但是,μSn电极在充放电过程中会因体积膨胀导致容量快速衰减,这一问题在电极材料负载量较高的情况下尤其显著,严重限制了μSn负极材料的实际应用。为了提高μSn负极在高负载量下的循环稳定性,将硬碳(HC)与μSn颗粒混合,HC如“围栏”般限制了μSn颗粒在钠化/脱钠过程中的团聚,同时其开放结构提供的空间可有效缓解Sn的体积膨胀。结果表明:在5.5 mg/cm2的高负载量下,μSn/HC复合材料经过200次循环后容量保持率高达93.3%,远超纯μSn电极40%的容量保持率。此外,μSn30HC70||Na3V2(PO4)3全电池在0.2 C条件下展现出104 mA·h/g的容量,能量密度达到186 W·h/kg,在0.5 C条件下循环100圈后容量保持率为88%,且在6 C的高倍率下性能依然稳定。本工作可为高负载量μSn电极材料的开发提供新策略,提升了循环稳定性和倍率性能,推进了其在钠离子电池中的商业化应用进程。

微米锡  /  钠离子电池  /  高负载量  /  循环稳定性
Introduction

High-capacity anode materials are essential for high-energy sodium-ion batteries. Sn anodes with their high theoretical capacity can face significant volume expansion (i.e., up to 420%) during sodiation, thus affecting material stability. Previous strategies for long-cycling micron-sized Sn are low loadings and inadequate for commercial needs. Enhancing cyclic stability under a high mass loading is thus crucial for high-performance sodium-ion batteries. In this paper, we simply mixed Sn with HC to form an HC "fence" that could prevent Sn particle reagglomeration and allow self-evolution. Adding 50% (in mass) HC boosted Sn/HC cyclic stability without shedding or cracking after 100 cycles at 70% (in mass) HC. The optimized μSn30HC70 delivered 1.8 mA·h/cm2 at 200 mA/g and retained 93.3% capacity after 200 cycles at 500 mA/g. The μSn30HC70||Na3V2(PO4)3 (NVP)full cell had 186 W·h/kg energy density at 0.5 C and retained 92.11% capacity at 6 C.

Methods

A slurry was prepared via mixing Sn/HC, conductive agent (SP), and sodium alginate (SA) in deionized water in a mass ratio of 8∶1∶1. The mixture was coated onto carbon-coated aluminum foil, dried under vacuum at 80 ℃ for 12 h, and then cut into electrode disks with the diameter of 11 mm. The electrode disks with different μSnxμHC(100-x) ratios were obtained, i.e., HC, μSn20HC80, μSn30HC70, μSn40HC60, and μSn50HC50, via adjusting Sn content in the mixed anode (x=0%, 20%, 30%, 40%, and 50%). In an argon-filled glovebox (the volume fractio of H2O, O2 ≤ 1×10-6), 2325-type coin-cell half-cells were assembled with sodium as a counter/reference electrode, Celgard2500 as a separator, and 1 mol/L NaPF6 in Bis(2-methoxy ethyl)ether as an electrolyte. The full cells of (μSn30HC70||NVP and μSn||NVP) were also constructed with μSn30HC70/μSn as an anode and NVP as a cathode. The calculations of capacity and energy density excluded the masses of binder and conductive agent.

Results and discussion

At a loading of 5.5 mg/cm2, μSn experiences a rapid capacity decay, losing up to 60% after 200 cycles. However, blending 50% (in mass) HC enhances Sn/HC cyclic stability under the same conditions. The SEM images of the sample after 100 cycles show the best-preserved electrode surface morphology with 70% (in mass) of HC, absent of active material shedding or surface cracking. This indicates that 70% (in mass) of HC achieves a structural stability for Sn anode, exhibiting a promising potential for developing long-term cyclic stability. At a current density of 500 mA/g, this electrode retains 93.3% of its initial capacity after 200 cycles.

The results show that the capacity contribution of HC within the electrode material increases as the HC content increases, via comparing the voltage-capacity profiles of Sn/HC anodes with different HC proportions. The charging platforms of Sn at 0.2 V and 0.31 V merge into a platform, potentially due to the reduced transport resistance facilitated by HC. This can be further clarified via comparing the electrochemical impedance spectroscopy (EIS) data of μSn30HC70 and pure Sn, where the intrinsic impedance and diffusion impedance of Sn/HC both are lower than those of pure Sn.

The ex-situ X-ray Diffraction (XRD) patterns indicate the phase transitions of Sn/HC at different potentials. A peak at 2θ of 35.7° appears and disappears during the charge-discharge process, indicating the high reversibility of Sn material during cycling.

The μSn30HC70||NVP full cell validates Sn/HC practicality in sodium-ion batteries. achieving 186 W·h/kg energy density at 0.5 C and retains 92.11% at 6 C

Conclusions

Mixing HC with Sn effectively could enhance the cyclic stability of micron-sized Sn. This was attributed to the HC fence structure around Sn particles. The optimized μSn30HC70 anode had an areal capacity of 1.8 m·h/cm2 at a current density of 200 mA/g and retained 93.3% after 200 cycles at a current density of 500 mA/g. The full cell assembled with NVP maintained a capacity retention of 92.11% after 100 cycles at 0.5 C, further validating the effectiveness of the HC "fence" structure design in improving the stability of Sn anodes under high-mass loading conditions.

micrometer-sized tin  /  sodium-ion battery  /  high-loading  /  cycle stability
王钦, 张艳岗, 梁君飞, 王华. 高负载稳定循环钠离子电池微米锡电极材料. 硅酸盐学报, 2025 , 53 (4) : 785 -791 . DOI: 10.14062/j.issn.0454-5648.20250004
Qin WANG, Yangang ZHANG, Junfei LIANG, Hua WANG. High Mass Loading and Stable Cycling Micrometer Tin Electrode Material for Sodium-Ion Batteries[J]. Journal of the Chinese Ceramic Society, 2025 , 53 (4) : 785 -791 . DOI: 10.14062/j.issn.0454-5648.20250004
  • 山西省科技成果转化引导专项(202304021301032)
  • 山西省基础研究计划(202403021211075)
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doi: 10.14062/j.issn.0454-5648.20250004
  • 接收时间:2025-01-02
  • 首发时间:2026-10-22
  • 出版时间:2025-04-20
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  • 收稿日期:2025-01-02
  • 修回日期:2025-01-14
基金
山西省科技成果转化引导专项(202304021301032)
山西省基础研究计划(202403021211075)
作者信息
    1.中北大学能源与动力工程学院,太原 030051
    2.北京航空航天大学化学学院,北京 102206

通讯作者:

梁君飞(1983—),男,教授;
王华(1983—),男,教授。
参考文献
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2种不同金属材料的力学参数
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species
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鹅膏菌科Amanitaceae 2 11 5.26 鹅膏菌属 Amanita 10 4.78
小菇科 Mycenaceae 2 12 5.74 丝盖伞属 Inocybe 5 2.39
多孔菌科 Polyporaceae 8 14 6.70 蜡蘑属 Laccaria 5 2.39
红菇科 Russulaceae 3 23 11.00 小皮伞属 Marasmius 6 2.87
小菇属 Mycena 11 5.26
光柄菇属 Pluteus 5 2.39
红菇属 Russula 17 8.13
栓菌属 Trametes 5 2.39
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