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Temperature sensitive electrical parameter method has characteristics such as strong online capacity, non-invasiveness, and rapid response, so it has become a research hotspot at present. The on-state voltage drop is taken as a temperature sensitive electrical parameter, and an online monitoring method for IGBT junction temperature is studied based on the on-state voltage drop. First, the data of on-state voltage drop, collector current, and junction temperature of IGBT is obtained through the double-pulse test circuit. Then, based on the measured data, a three-dimensional mapping representation model of IGBT collector current, junction temperature, and on-state voltage drop is constructed. Finally, a novel on-state voltage drop sampling circuit was designed, and an online monitoring experimental of IGBT junction temperature was conducted. Experimental results verified the accuracy and validity of the obtained three-dimensional junction temperature representation model.
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热敏感电参数法具有在线能力强、非侵入和快响应等特点,成为了当前的研究热点。因此以导通压降为热敏感电参数,重点研究了1种基于导通压降的 IGBT 结温在线监测方法。首先,通过双脉冲测试电路获取IGBT 导通压降、集电极电流和结温数据;然后,基于所测数据构建了 IGBT集电极电流、结温与导通压降的三维映射表征模型;最后,设计了1种新型导通压降采样电路,并开展 IGBT 结温的在线监测实验研究,实验结果验证了所得三维结温表征模型的准确性和有效性。
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 |
赵蕤(1997-),男,硕士研究生。研究方向:电力电子与电力传动。E-mail: 592685843@qq.com。 |
杨柯欣(1994-),男,中国电源学会学生会员,博士研究生。研究方向:电力电子与电力传动。E-mail:1083226411@qq.com。
唐涛(1999-),男,硕士研究生。研究方向:电力电子与电力传动。E-mail: 1194312775@qq.com。
宋文胜(1985-),男,中国电源学会高级会员,通信作者,博士,教授。研究方向:电力牵引传动与控制、功率器件健康状态监测。E-mail: songwsh@swjtu.edu.cn。
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赵蕤(1997-),男,硕士研究生。研究方向:电力电子与电力传动。E-mail: 592685843@qq.com。
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杨柯欣(1994-),男,中国电源学会学生会员,博士研究生。研究方向:电力电子与电力传动。E-mail:1083226411@qq.com。
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唐涛(1999-),男,硕士研究生。研究方向:电力电子与电力传动。E-mail: 1194312775@qq.com。
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唐涛(1999-),男,硕士研究生。研究方向:电力电子与电力传动。E-mail: 1194312775@qq.com。
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宋文胜(1985-),男,中国电源学会高级会员,通信作者,博士,教授。研究方向:电力牵引传动与控制、功率器件健康状态监测。E-mail: songwsh@swjtu.edu.cn。
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42(12): 4547-4561 (in Chinese)., articleTitle=An online monitoring circuit for IGBT conduction voltage drop based on reverse series Zener diodes clamping, refAbstract=null)], funds=[Fund(id=1154032472963670375, tenantId=1146029695717560320, journalId=1146031654075715584, articleId=1153375935022748050, awardId=52022084, language=EN, fundingSource=National Natural Science Foundation of China(52022084), fundOrder=null, country=null), Fund(id=1154032473014002024, tenantId=1146029695717560320, journalId=1146031654075715584, articleId=1153375935022748050, awardId=52022084, language=CN, fundingSource=国家自然科学基金资助项目(52022084), fundOrder=null, country=null), Fund(id=1154032473072722282, tenantId=1146029695717560320, journalId=1146031654075715584, articleId=1153375935022748050, awardId=22CXTD0055, language=EN, fundingSource=Youth Science and Technology Innovation Research Team of Sichuan(22CXTD0055), fundOrder=null, country=null), Fund(id=1154032473135636842, tenantId=1146029695717560320, journalId=1146031654075715584, articleId=1153375935022748050, awardId=22CXTD0055, language=CN, fundingSource=四川省青年科技创新研究团队项目(22CXTD0055), fundOrder=null, country=null)], companyList=[AuthorCompany(id=1154032465376174192, tenantId=1146029695717560320, journalId=1146031654075715584, articleId=1153375935022748050, xref=null, ext=[AuthorCompanyExt(id=1154032465384562801, tenantId=1146029695717560320, journalId=1146031654075715584, articleId=1153375935022748050, companyId=1154032465376174192, language=EN, country=null, province=null, city=null, postcode=null, companyName=null, departmentName=null, remark=School of Electrical Engineering Southwest Jiaotong University Chengdu 611756 China), AuthorCompanyExt(id=1154032465539752053, tenantId=1146029695717560320, journalId=1146031654075715584, articleId=1153375935022748050, companyId=1154032465376174192, language=CN, country=null, province=null, city=null, postcode=null, companyName=null, departmentName=null, remark=西南交通大学 电气工程学院 成都 611756)])], figs=[ArticleFig(id=1154032470799409428, tenantId=1146029695717560320, journalId=1146031654075715584, articleId=1153375935022748050, language=EN, label=Fig. 1, caption=
Simplified model and internal structure of IGBT, figureFileSmall=gm6i8H8bOLLFa6l4mQMqmw==, figureFileBig=CpXF9h2/0gx61Vzb1iEwgg==, tableContent=null), ArticleFig(id=1154032470870712599, tenantId=1146029695717560320, journalId=1146031654075715584, articleId=1153375935022748050, language=CN, label=图1, caption=
IGBT 简化模型和内部结构, figureFileSmall=gm6i8H8bOLLFa6l4mQMqmw==, figureFileBig=CpXF9h2/0gx61Vzb1iEwgg==, tableContent=null), ArticleFig(id=1154032470946210076, tenantId=1146029695717560320, journalId=1146031654075715584, articleId=1153375935022748050, language=EN, label=Fig. 2, caption=
Output characteristic curves of FF100R12KS4, figureFileSmall=Re/FNHOWmwOohuYrCVbqRQ==, figureFileBig=qECDblrlnTE9J8MKqPTUJA==, tableContent=null), ArticleFig(id=1154032470996541727, tenantId=1146029695717560320, journalId=1146031654075715584, articleId=1153375935022748050, language=CN, label=图2, caption=
FF100R12KS4 的 $V - I$ 特性曲线, figureFileSmall=Re/FNHOWmwOohuYrCVbqRQ==, figureFileBig=qECDblrlnTE9J8MKqPTUJA==, tableContent=null), ArticleFig(id=1154032471072039201, tenantId=1146029695717560320, journalId=1146031654075715584, articleId=1153375935022748050, language=EN, label=Fig. 3, caption=
High-current on-state voltage drop junction temperature calibration circuit, figureFileSmall=wePVK++4KCaG59/C7l6Prg==, figureFileBig=VJWQApBR0Cn0QLR6MDaegw==, tableContent=null), ArticleFig(id=1154032471139148070, tenantId=1146029695717560320, journalId=1146031654075715584, articleId=1153375935022748050, language=CN, label=图3, caption=
大电流导通压降结温校准电路, figureFileSmall=wePVK++4KCaG59/C7l6Prg==, figureFileBig=VJWQApBR0Cn0QLR6MDaegw==, tableContent=null), ArticleFig(id=1154032471189479721, tenantId=1146029695717560320, journalId=1146031654075715584, articleId=1153375935022748050, language=EN, label=Fig. 4, caption=
Three-dimensional mapping representation model of junction temperature and collector current and on-state voltage drop, figureFileSmall=VH8AYFAtn42ki5rJC+kK+g==, figureFileBig=eODP5AQx9G4QBUVvyfFvUQ==, tableContent=null), ArticleFig(id=1154032471256588589, tenantId=1146029695717560320, journalId=1146031654075715584, articleId=1153375935022748050, language=CN, label=图4, caption=
结温和集电极电流、导通压降的三维映射表征模型, figureFileSmall=VH8AYFAtn42ki5rJC+kK+g==, figureFileBig=eODP5AQx9G4QBUVvyfFvUQ==, tableContent=null), ArticleFig(id=1154032471315308847, tenantId=1146029695717560320, journalId=1146031654075715584, articleId=1153375935022748050, language=EN, label=Fig. 5, caption=
Comparison among different on-state voltage drop sampling circuits, figureFileSmall=XghWZerHbfAcOQnh3foAhA==, figureFileBig=iVO06CXRy6Zsvn5K46ckyQ==, tableContent=null), ArticleFig(id=1154032471399194930, tenantId=1146029695717560320, journalId=1146031654075715584, articleId=1153375935022748050, language=CN, label=图5, caption=
不同导通压降采样电路对比, figureFileSmall=XghWZerHbfAcOQnh3foAhA==, figureFileBig=iVO06CXRy6Zsvn5K46ckyQ==, tableContent=null), ArticleFig(id=1154032471453720885, tenantId=1146029695717560320, journalId=1146031654075715584, articleId=1153375935022748050, language=EN, label=Fig. 6, caption=
Transition process when charging a capacitor, figureFileSmall=yVn2L2Cqz9JQLnMFICnadA==, figureFileBig=47wWC6jwBsHIn1Rkkz1tiw==, tableContent=null), ArticleFig(id=1154032471516635449, tenantId=1146029695717560320, journalId=1146031654075715584, articleId=1153375935022748050, language=CN, label=图6, caption=
电容充电时的过渡过程, figureFileSmall=yVn2L2Cqz9JQLnMFICnadA==, figureFileBig=47wWC6jwBsHIn1Rkkz1tiw==, tableContent=null), ArticleFig(id=1154032471583744316, tenantId=1146029695717560320, journalId=1146031654075715584, articleId=1153375935022748050, language=EN, label=Fig. 7, caption=
Experimental platform for monitoring junction temperature based on on-state volage drop, figureFileSmall=K/d/t9UMfRZo6rwG5J+UPA==, figureFileBig=crf9gudLgZvbQ8NvICUATA==, tableContent=null), ArticleFig(id=1154032471638270270, tenantId=1146029695717560320, journalId=1146031654075715584, articleId=1153375935022748050, language=CN, label=图7, caption=
基于导通压降的结温监测实验平台, figureFileSmall=K/d/t9UMfRZo6rwG5J+UPA==, figureFileBig=crf9gudLgZvbQ8NvICUATA==, tableContent=null), ArticleFig(id=1154032471738933568, tenantId=1146029695717560320, journalId=1146031654075715584, articleId=1153375935022748050, language=EN, label=Fig. 8, caption=
On-state voltage drop sampling results when collector current is ${25}\mathrm{\;A}$, figureFileSmall=xD63lLnLCRmz+a4u7IAz7w==, figureFileBig=wgusK/bK6WMLpRx98OJ4Cg==, tableContent=null), ArticleFig(id=1154032471806042434, tenantId=1146029695717560320, journalId=1146031654075715584, articleId=1153375935022748050, language=CN, label=图8, caption=
集电极电流为 ${25}\mathrm{\;A}$ 下的导通压降结果, figureFileSmall=xD63lLnLCRmz+a4u7IAz7w==, figureFileBig=wgusK/bK6WMLpRx98OJ4Cg==, tableContent=null), ArticleFig(id=1154032471868956996, tenantId=1146029695717560320, journalId=1146031654075715584, articleId=1153375935022748050, language=EN, label=Fig. 9, caption=
Junction temperature curve based on three-dimensional mapping representation model, figureFileSmall=WfGm1kFLdRlCwykYPU08YA==, figureFileBig=tVcMdC93ErHOfG6i56oISw==, tableContent=null), ArticleFig(id=1154032471940260167, tenantId=1146029695717560320, journalId=1146031654075715584, articleId=1153375935022748050, language=CN, label=图9, caption=
基于三维映射表征模型的结温计算曲线, figureFileSmall=WfGm1kFLdRlCwykYPU08YA==, figureFileBig=tVcMdC93ErHOfG6i56oISw==, tableContent=null), ArticleFig(id=1154032471994786121, tenantId=1146029695717560320, journalId=1146031654075715584, articleId=1153375935022748050, language=EN, label=Fig. 10, caption=
Thermal imaging temperature of the device under test, figureFileSmall=KHor1B//tTP+rLGN89z7pA==, figureFileBig=bHCthWhYz2flyz54600D2g==, tableContent=null), ArticleFig(id=1154032472053506379, tenantId=1146029695717560320, journalId=1146031654075715584, articleId=1153375935022748050, language=CN, label=图10, caption=
所测器件的热成像温度, figureFileSmall=KHor1B//tTP+rLGN89z7pA==, figureFileBig=bHCthWhYz2flyz54600D2g==, tableContent=null), ArticleFig(id=1154032472170946895, tenantId=1146029695717560320, journalId=1146031654075715584, articleId=1153375935022748050, language=EN, label=Tab. 1, caption=
Constant results of linear relationship polynomial, figureFileSmall=null, figureFileBig=null, tableContent=
| 拟合 参数 | 结果 | 拟合 参数 | 结果 | 拟合 参数 | 结果 |
| ${a}_{11}$ | $-{1.784}\times {10}^{-9}$ | ${a}_{15}$ | $-{9.935}\times {10}^{-4}$ | ${a}_{24}$ | ${4.534}\times {10}^{-3}$ |
| ${a}_{12}$ | ${2.470}\times {10}^{-7}$ | ${a}_{21}$ | ${2.138}\times {10}^{-8}$ | ${a}_{25}$ | 0.06755 |
| ${a}_{13}$ | $-{1.198}\times {10}^{-5}$ | ${a}_{22}$ | $-{3.200}\times {10}^{-6}$ | ${a}_{26}$ | 0.26650 |
| ${a}_{14}$ | ${2.674}\times {10}^{-4}$ | ${a}_{23}$ | ${1.772}\times {10}^{-4}$ | | |
), ArticleFig(id=1154032472233861458, tenantId=1146029695717560320, journalId=1146031654075715584, articleId=1153375935022748050, language=CN, label=表1, caption=
线性关系多项式常数项结果, figureFileSmall=null, figureFileBig=null, tableContent=
| 拟合 参数 | 结果 | 拟合 参数 | 结果 | 拟合 参数 | 结果 |
| ${a}_{11}$ | $-{1.784}\times {10}^{-9}$ | ${a}_{15}$ | $-{9.935}\times {10}^{-4}$ | ${a}_{24}$ | ${4.534}\times {10}^{-3}$ |
| ${a}_{12}$ | ${2.470}\times {10}^{-7}$ | ${a}_{21}$ | ${2.138}\times {10}^{-8}$ | ${a}_{25}$ | 0.06755 |
| ${a}_{13}$ | $-{1.198}\times {10}^{-5}$ | ${a}_{22}$ | $-{3.200}\times {10}^{-6}$ | ${a}_{26}$ | 0.26650 |
| ${a}_{14}$ | ${2.674}\times {10}^{-4}$ | ${a}_{23}$ | ${1.772}\times {10}^{-4}$ | | |
), ArticleFig(id=1154032472317747540, tenantId=1146029695717560320, journalId=1146031654075715584, articleId=1153375935022748050, language=EN, label=Tab. 2, caption=
Constant results of quadratic relationship polynomial, figureFileSmall=null, figureFileBig=null, tableContent=
| 拟合 参数 | 结果 | 拟合 参数 | 结果 | 拟合 参数 | 结果 |
| ${b}_{11}$ | $-{4.785}\times {10}^{-{10}}$ | ${b}_{22}$ | ${3.212}\times {10}^{-7}$ | ${b}_{32}$ | $-{3.205}\times {10}^{-6}$ |
| ${b}_{12}$ | ${3.946}\times {10}^{-8}$ | ${b}_{23}$ | $-{1.813}\times {10}^{-5}$ | ${b}_{33}$ | ${1.750}\times {10}^{-4}$ |
| ${b}_{13}$ | $-{1.054}\times {10}^{-6}$ | ${b}_{24}$ | ${4.316}\times {10}^{-4}$ | ${b}_{34}$ | $-{0.004}\;3$ |
| ${b}_{14}$ | $-{4.125}\times {10}^{-6}$ | ${b}_{25}$ | $-{3.536}\times {10}^{-4}$ | ${b}_{35}$ | 0.0623 |
| ${b}_{21}$ | $-{1.780}\times {10}^{-9}$ | ${b}_{31}$ | ${2.141}\times {10}^{-8}$ | ${b}_{36}$ | 0.2461 |
), ArticleFig(id=1154032472372273493, tenantId=1146029695717560320, journalId=1146031654075715584, articleId=1153375935022748050, language=CN, label=表2, caption=
二次关系多项式常数项结果, figureFileSmall=null, figureFileBig=null, tableContent=
| 拟合 参数 | 结果 | 拟合 参数 | 结果 | 拟合 参数 | 结果 |
| ${b}_{11}$ | $-{4.785}\times {10}^{-{10}}$ | ${b}_{22}$ | ${3.212}\times {10}^{-7}$ | ${b}_{32}$ | $-{3.205}\times {10}^{-6}$ |
| ${b}_{12}$ | ${3.946}\times {10}^{-8}$ | ${b}_{23}$ | $-{1.813}\times {10}^{-5}$ | ${b}_{33}$ | ${1.750}\times {10}^{-4}$ |
| ${b}_{13}$ | $-{1.054}\times {10}^{-6}$ | ${b}_{24}$ | ${4.316}\times {10}^{-4}$ | ${b}_{34}$ | $-{0.004}\;3$ |
| ${b}_{14}$ | $-{4.125}\times {10}^{-6}$ | ${b}_{25}$ | $-{3.536}\times {10}^{-4}$ | ${b}_{35}$ | 0.0623 |
| ${b}_{21}$ | $-{1.780}\times {10}^{-9}$ | ${b}_{31}$ | ${2.141}\times {10}^{-8}$ | ${b}_{36}$ | 0.2461 |
), ArticleFig(id=1154032472430993751, tenantId=1146029695717560320, journalId=1146031654075715584, articleId=1153375935022748050, language=EN, label=Tab. 3, caption=
Polynomial fitting effect, figureFileSmall=null, figureFileBig=null, tableContent=
| 拟合性能指标 | 线性关系拟合 | 二次关系拟合 |
| SSE | 0.1141 | 0.0961 |
| $R$ -square | 0.9963 | 0.9969 |
| Adjusted$R$ -square | 0.9962 | 0.9967 |
| RMSE | 0.0219 | 0.0203 |
), ArticleFig(id=1154032472485519705, tenantId=1146029695717560320, journalId=1146031654075715584, articleId=1153375935022748050, language=CN, label=表3, caption=
多项式拟合效果, figureFileSmall=null, figureFileBig=null, tableContent=
| 拟合性能指标 | 线性关系拟合 | 二次关系拟合 |
| SSE | 0.1141 | 0.0961 |
| $R$ -square | 0.9963 | 0.9969 |
| Adjusted$R$ -square | 0.9962 | 0.9967 |
| RMSE | 0.0219 | 0.0203 |
), ArticleFig(id=1154032472540045659, tenantId=1146029695717560320, journalId=1146031654075715584, articleId=1153375935022748050, language=EN, label=Tab. 4, caption=
Main parameters of experimental platform, figureFileSmall=null, figureFileBig=null, tableContent=
| 参数 | 数值或型号 |
| 直流母线电压/V | 50 |
| 电流/A | 2~54 |
| 开关频率/kHz | 10 |
| 占空比 | 50% |
| IGBT 器件 | FF100R12KS4 |
| 母线电容/mF | 1.0 |
| 储能电感/mH | 0.2 |
| 输出电容/mF | 1.0 |
| 负载电阻/Ω | 0.83 |
), ArticleFig(id=1154032472607154524, tenantId=1146029695717560320, journalId=1146031654075715584, articleId=1153375935022748050, language=CN, label=表4, caption=
实验平台的主要参数, figureFileSmall=null, figureFileBig=null, tableContent=
| 参数 | 数值或型号 |
| 直流母线电压/V | 50 |
| 电流/A | 2~54 |
| 开关频率/kHz | 10 |
| 占空比 | 50% |
| IGBT 器件 | FF100R12KS4 |
| 母线电容/mF | 1.0 |
| 储能电感/mH | 0.2 |
| 输出电容/mF | 1.0 |
| 负载电阻/Ω | 0.83 |
), ArticleFig(id=1154032472699429214, tenantId=1146029695717560320, journalId=1146031654075715584, articleId=1153375935022748050, language=EN, label=Tab. 5, caption=
Monitoring results of junction temperature based on on-state voltage drop, figureFileSmall=null, figureFileBig=null, tableContent=
| 集电极 电流/A | 实际温 度/℃ | 采样电路 输出电压/V | 导通压降 计算值/V | 计算温 度/℃ | 误差/% |
| 16 | 36.0 | 0.774 | 1.733 | 36.6750 | 1.875 |
| 68.0 | 0.814 | 1.811 | 68.9110 | 1.340 |
| 74.2 | 0.823 | 1.831 | 76.1000 | 2.560 |
| 24 | 36.0 | 0.904 | 2.011 | 37.4548 | 4.040 |
| 68.0 | 0.934 | 2.121 | 69.2661 | 1.860 |
| 74.2 | 0.952 | 2.141 | 77.8358 | 4.900 |
| 28 | 36.0 | 0.962 | 2.138 | 37.7930 | 4.980 |
| 68.0 | 1.004 | 2.243 | 69.0418 | 1.530 |
| 74.2 | 1.018 | 2.276 | 77.9420 | 5.040 |
), ArticleFig(id=1154032472770732385, tenantId=1146029695717560320, journalId=1146031654075715584, articleId=1153375935022748050, language=CN, label=表5, caption=
基于导通压降监测结温结果, figureFileSmall=null, figureFileBig=null, tableContent=
| 集电极 电流/A | 实际温 度/℃ | 采样电路 输出电压/V | 导通压降 计算值/V | 计算温 度/℃ | 误差/% |
| 16 | 36.0 | 0.774 | 1.733 | 36.6750 | 1.875 |
| 68.0 | 0.814 | 1.811 | 68.9110 | 1.340 |
| 74.2 | 0.823 | 1.831 | 76.1000 | 2.560 |
| 24 | 36.0 | 0.904 | 2.011 | 37.4548 | 4.040 |
| 68.0 | 0.934 | 2.121 | 69.2661 | 1.860 |
| 74.2 | 0.952 | 2.141 | 77.8358 | 4.900 |
| 28 | 36.0 | 0.962 | 2.138 | 37.7930 | 4.980 |
| 68.0 | 1.004 | 2.243 | 69.0418 | 1.530 |
| 74.2 | 1.018 | 2.276 | 77.9420 | 5.040 |
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